Climax

CLIMAX is the leading global manufacturer of portable machining, welding and valve testing equipment that brings the machine shop to the job site.

 

CLIMAX LINE BORING MACHINES

Our line boring machines support boring diameters from 1.375 to 80 inches (35 to 2030 mm), with the precision and speed of stationary machines.

 

BB3000 LINE BORING MACHINE

Optimal power-to-weight ratio assures superior speed and performance. Compact design and mounting brackets easily adapt to a wide range of configurations to maximize application versatility.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Bar Diameter

1.25 in.

31.8 mm

 

 

 

Boring Diameter

1.5-5 in.

38.1-127 mm

 

 

 

Max. Stroke

10 in.

254 mm

 

 

 

Torque at Bar

40 ft-lb

54.2 N•m

 

 

 

Power Option

Electric

Electric

 

 

 

 

BB4500 LINE BORING MACHINE
This line boring machine is an even more compact and affordable version of our top-selling BB5000 line boring machine, with the mounting flexibility needed for work in restrictive spaces. A variety of motor and bar options add power to this outstanding value.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Bar Diameter

1.75 in. or optional 1.25 in.

44.5 mm or optional 31.8 mm

 

 

 

Boring Diameter

1.5 – 10 in.

38.1 – 254 mm

 

 

 

Max. Stroke

36 in.

914.4 mm

 

 

 

Torque at Bar

417 ft-lb (hydraulic)

565.4 N•m

 

 

 

Power Option

Electric, Pneumatic, Hydraulic

Electric, Pneumatic, Hydraulic

 

 

 

 

BB5000 LINE BORING MACHINE

Our BB5000 is the most compact, versatile and powerful line boring machine in its class. Easy to set up, designed to make quick work of tough jobs in spaces too restrictive for most boring machines. Easily configured for difficult machining applications.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Bar Diameter

2.25 in. or optional 1.25 in.

57.2 mm or optional 31.8 mm

 

 

 

Boring Diameter

1.5 – 24 in.

38.1 – 609.6 mm

 

 

 

Max. Stroke

36 in.

914.4 mm

 

 

 

Torque at Bar

40 ft-lb

54.2 N•m

 

 

 

Power Option

Electric, Pneumatic, Hydraulic

Electric, Pneumatic, Hydraulic

 

 

 

 

BB5500 COUPLING BORING MACHINE

Most suitable for turbine coupling applications. Easy to set up, designed to make quick work of tough jobs in spaces too restrictive for most boring machines. Extremely rigid system provides exceptional precision for accurate fitting of coupling bolts.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Bar Diameter

2.5 in. or optional 1.875 in.

63.5 mm or optional 47.6 mm

 

 

 

Boring Diameter

2.1 – 4.2 in.

53.3 – 106.7 mm

 

 

 

Max. Stroke

length of bar

length of bar

 

 

 

Torque at Bar

65 ft-lb

88.1 N•m

 

 

 

Power Option

Pneumatic or Hydraulic

Pneumatic or Hydraulic

 

 

 

 

BB6100 LINE BORING MACHINE

The most compact in our line of traveling head portable line boring machines. Combines powerful performance with flexible setup to meet an exceptionally wide range of application and boring diameter needs.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Bar Diameter

3.5 in.

88.9 mm

 

 

 

Boring Diameter

8.8 – 40.8 in.

223.5 – 1036.3 mm

 

 

 

Max. Stroke

length of bar

length of bar

 

 

 

Torque at Bar

470 – 1820 ft-lb

637.2 – 2467.6 N•m

 

 

 

Power Option

Hydraulic

Hydraulic

 

 

 

 

BB7100 LINE BORING MACHINE

This line boring machine is designed to enable boring strokes limited only by the length of the bar, with plenty of power to tackle big jobs. Three different bearing support assemblies maximize versatility.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Bar Diameter

5 in.

127 mm

 

 

 

Boring Diameter

10.25 – 58.25 in.

260.4 – 1479.6 mm

 

 

 

Max. Stroke

length of bar

length of bar

 

 

 

Torque at Bar

750 – 2900 ft-lb

1020 – 3930 N•m

 

 

 

Power Option

Hydraulic

Hydraulic

 

 

 

 

BB8100 LINE BORING MACHINE

The model of versatility, this line boring machine offers easy, flexible setup, a high power-to-weight ratio, and high-speed operation to boost productivity. Adaptable to a huge range of bore diameters, from 14.5 to 85.6 inches (368.3 – 2174.2 mm).
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SPECIFICATIONS INCH METRIC      
Bar Diameter 8 in. 203.2 mm      
Boring Diameter 14.5 – 85.6 in. 368.3 – 2174.2 mm      
Max. Stroke length of bar length of bar      
Torque at Bar 3350 – 6068 ft-lb 4542 – 8227 N•m      
Power Option Hydraulic Hydraulic      
 
 

CLIMAX BORE WELDING MACHINES

The BORTECH automated welding systems are portable and can be used in both field and shop repairs. The automated welding systems are designed to attach directly to several CLIMAX boring machine mounting fixtures, allowing a single setup for both welding and machining operations, giving the operator the ability to weld one bore while machining another!

 

BW1000 AUTO BORE WELDER 
The BORTECH BW1000 Auto Bore Welder automated spiral welding system provides you with an affordable bore welding system. High quality bore welding technology is now available in a ruggedly constructed, highly portable and easily affordable package. Now you can:

Increase both your welding and machining productivity

Dramatically reduce repair time & costs

Repair equipment on-site

Maximize equipment uptime

Extend the working life of your capital equipment
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SPECIFICATIONS

INCH

METRIC

 

 

 

Axial Travel

9 in.

228.6 mm

 

 

 

Wire Diameter Range

0.030 – 0.045 in.

0.76 – 1.14 mm

 

 

 

Step Range/Pitch

Pitch: 0.125 in.

3.2 mm Helical

 

 

 

Rotational Direction

Clockwise rotation

Clockwise rotation

 

 

 

Auto-Skip

No

No

 

 

 

Standard Torch Range

0.88 – 24 in.

22.4 – 609.6 mm

 

 

 

 

BW2600 AUTO BORE WELDER
The BORTECH BW2600 Auto Bore Welder is a compact blend of simplicity, performance, and reliability, capable enough to tackle aggressive field applications with ease. The BW2600 interfaces directly with users existing MIG Wire feed systems, providing Skip / Fill capability with burn back control for these functions, fully adjustable mechanical step, reversible weld direction, step lockout feature for face welding and optional remote pendant control.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Axial Travel

9 in.

228.6 mm

 

 

 

Wire Diameter Range

0.030 – 0.045 in.

0.76 – 1.14 mm

 

 

 

Step Range/Pitch

0.050 – 0.200 in.

1.27 – 5.08 mm per rev

 

 

 

Rotational Direction

Reversible

Reversible

 

 

 

Auto-Skip

Skip / Fill

Skip / Fill

 

 

 

Standard Torch Range

0.88 – 5 in.

22.4 – 127 mm

 

 

 

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BW3000 AUTO BORE WELDER
The BORTECH BW3000 Auto Bore Welder automated step welding system provides you with a new degree of welding performance and precision. Your weld time will decrease dramatically while you produce precise, uniform, high-quality welds as compared to hand welding techniques.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Axial Travel

6 or 12 in.

152.4 or 304.8 mm

 

 

 

Wire Diameter Range

0.023 – 0.045 in.

0.58 – 1.14 mm

 

 

 

Step Range/Pitch

Step Range: 0.040 – 0.220 in.

1.0 – 5.6 mm

 

 

 

Rotational Direction

Reversible

Reversible

 

 

 

Auto-Skip

Auto Skip, Pie Mode & Carriage Return

Auto Skip, Pie Mode & Carriage Return

 

 

 

Torch Range

0.88 – 54 in.

22.4 – 1371.6 mm

 

 

 

 

BW5000 AUTO BORE WELDER

A powerful welding and cladding system that rotates around the workpiece, the BORTECH BW5000 Auto Bore Welder produces high-quality welding and cladding using any commercially available alloy such as Inconel™, Hastelloy™, Monel™, or stainless steel.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Axial Travel

10, 20, 30, 40 & 50 in.

254, 508, 762, 1016 & 1270 mm

 

 

 

Wire Diameter Range

0.045 – 0.062 in.

1.1 – 1.6 mm

 

 

 

Step Range/Pitch

Step Range: 0.070 – 0.325 in.

1.78 – 8.26 mm

 

 

 

Rotational Direction

Reversible

Reversible

 

 

 

Auto-Skip

Auto Skip, Pie Mode & Carriage Return

Auto Skip, Pie Mode & Carriage Return

 

 

 

Standard Torch Range

12 – 120 in.

304.8 – 3048.0 mm

 

CIRCULAR MILLS

The CLIMAX circular mill, with a milling range of 73.5 to 199 inches (1867 to 5054 mm), delivers fast, versatile and accurate machining to meet the demanding wind tower or large crane base machining applications. Servo control, optional single point turning and ID, OD or surface mounts provide a truly versatile machine.

 

CM6200 CIRCULAR MILL
For machining large flanges 73.5 – 199 inches (1866.9 – 5054.6 mm) in diameter, and featuring a center machine clearance designed to fit over 24 inches (609.6 mm) diameter kingpins, this Circular Mill can be configured for powerful milling, single-Point machining, and grinding operations. Extraordinary rigidity, versatility, and power are at your fingertips – this machine can handle your toughest large flange machining jobs quickly and efficiently. For smaller ranges view the FF7200 or FF8200 Flange Facers
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SPECIFICATIONS

INCH

METRIC

 

 

 

ID Mounting Diameter

78.9 – 177.2 in.

2004.1 – 4500.9 mm

 

 

 

Milling Diameter

73.5 – 199 in.

1866.9 – 5054.6 mm

 

 

 

Min Turning Arm Swing Diameter

135.6 in.

3444.2 mm

 

 

 

Max Turning Arm Swing Diameter

197 in.

5003.8 mm

 

DRILLS

Our portable drill is engineered to deliver high-torque performance to quickly drill more holes in less time!

The CLIMAX drill is equipped with a 3.0 HP motor and can reliable drill holes up to 1.5 inches (38.1 mm) diameter through tough metals like HY80 steel

The CLIMAX PD3000 Pneumatic portable drill delivers high-torque performance to quickly drill more holes in less time!

Our drill is equipped with a 3.0 HP motor and can reliably drill holes up to 1.5 inches (38.1 mm) in diameter through tough metals like HY80 steel.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Feed Rate

.003 or .006 ipr

.076 or .152 mmpr

 

 

 

Maximum Cutting Depth

6.5 in.

165.1 mm

 

 

 

Spindle Size

Morse Taper #3

Morse Taper #3

 

 

 

Drill Size

0.69 – 1.5 in.

1.75 – 38.1 mm

 

 

 

Power Input

3 HP

3 HP

 

 

 

 

 

CLIMAX Flange Facers, ID Mount

ID MOUNT FLANGE FACERSWe offer a wide variety of rugged and innovative portable flange facers for 0.75 to 120 inch (19.1 to 3050 mm) diameters, for ID mounting. Several of our machines can be configured for facing, milling or both, and many of our models reface, mill, bevel, square, counterbore, or cut end-prep configurations for welding. For easy setup, smaller units use an integral mandrel to quickly lock into place, while the larger units can be installed with a separate mount or chuck to which the facer body is installed.

MODEL BF FLANGE FACER
Simple, safe, and accurate. The model BF is a versatile flange facer designed for flanges ranging from 0.75 inch ID to 4.12 inches OD (19.1 to 104.6 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

0.75 – 4.12 in.

19.1 – 104.6 mm

 

 

 

ID Mounting Diameter

0.625 – 2.875 in.

15.9 – 73 mm

 

 

 

Feed Rate

0.005 in.

0.13 mm per pin

 

 

 

Power Option

Pneumatic or electric

Pneumatic or electric

 

 

 

 

 

MODEL MSF FLANGE FACER
The model MSF Flange Facer resurfaces flanges from 1.25 inches ID to 6.19 inches OD (31.8 to 157.2 mm) quickly and accurately. Works with our BG50 BOILER GUN™ for quick and easy conversion between beveling and flange facing in the field
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

1.25 in. ID – 6.19 in. OD

31.8 – 157.2 mm

 

 

 

ID Mounting Diameter

1 – 5 in.

25.4 – 127 mm

 

 

 

Feed Rate

0.005 in.

0.13 mm per pin

 

 

 

Power Option

Pneumatic or electric

Pneumatic or electric

 

 

 

 

 

MODEL MTF FLANGE FACER
The model MTF resurfaces flanges ranging from 3.25 inches ID to 10.63 inches OD (82.6 to 270.0 mm) quickly and accurately. Works with our PB8 POWER BEVELER for quick and easy conversion between beveling and flange facing in the field.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

3.25 in. ID – 10.63 in. OD

82.6 – 270 mm

 

 

 

ID Mounting Diameter

2 – 8.5 in.

50.8 – 215.9 mm

 

 

 

Feed Rate

0.005 in.

0.13 mm per pin

 

 

 

Power Option

Pneumatic or electric

Pneumatic or electric

 

 

 

 

FF3000 FLANGE FACER
One of the most compact and versatile tools of its kind. With its modular design, tool-less set up and a bi-directional, infinitely variable feed, it faces and bevels with remarkable speed and precision. Facing diameters range from 1.5 to 12 inches (38.1 to 304.8 mm)
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

1.5 – 12 in.

38.1 – 304.8 mm

 

 

 

Milling Diameter

N/A

N/A

 

 

 

ID Mounting Diameter

1.5 – 6.75 in.

38.1 – 171.5 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

 

 

 

MODEL MFTF FLANGE FACER
Job-tested and field-proven, the model MFTF will accurately resurface raised gasket areas and bolt pattern surfaces from 4.25 inches ID to 16.25 inches OD (108.8 to 412.8 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

4.25 in. ID – 16.25 in. OD

19.1 – 412.8 mm

 

 

 

ID Mounting Diameter

3 – 13.5 in.

76.2 – 343 mm

 

 

 

Feed Rate

0.005 in.

0.13 mm per pin

 

 

 

Power Option

Pneumatic or electric

Pneumatic or electric

 

 

 

 

FF4000 FLANGE FACER
Designed for machining mid-sized diameter raised face and flat pipe flanges or beveling pipe with optional beveling head. Sets up in less than 10 minutes and delivers enough power to remove one cubic inch of metal per minute. Facing diameters range from 3 to 19 inches (76.2 to 482.6 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

3 – 19 in.

76.2 – 482.6 mm

 

 

 

Milling Diameter

N/A

N/A

 

 

 

ID Mounting Diameter

3 – 12.5 in.

76.2 – 317.5 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

 

 

 

FF5000 FLANGE FACER

A two-piece mounting system makes this low profile unit easy to set up and align. Lightweight and simple to use whether you’re facing, beveling or turning valve, pipe or pump flanges. Facing diameters range from 5 to 24 inches (127 to 609.6 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

5 – 24 in.

127 – 609.6 mm

 

 

 

Milling Diameter

N/A

N/A

 

 

 

ID Mounting Diameter

5 – 18 in.

88.9 – 457.2 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

 

 

 

FF5300 FLANGE FACER

Forged from 40 years of flange facing experience, the FF5300 Flange Facer sets a new standard in compact flange facing. Easy to set-up and run with a new modular design including an interchangeable turning arm, giving users the flexibility to go out to 40 inches (1,016 mm) and still produce the desired finish. Powerful and simple to use whether you’re facing, beveling or turning valve, pipe, or pump flanges. Comes with a more compact swing diameter with a minimum clearance of 22.75 inches (577.9 mm). Facing diameters range from 5.7 to 40 inches (144.8 to 1016 mm)
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

5.7 – 40 in.

144.8 – 1016 mm

 

 

 

Milling Diameter

N/A

N/A

 

 

 

ID Mounting Diameter

5.7 – 32 in.

144.8 – 812.8 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

 

 

 

FF6300 FLANGE FACER
Performance, versatility, and safety. Delivers high-torque performance to quickly re-surface flanges and repair sealing and bearing surfaces efficiently and cost-effectively. Can be configured in either ID, OD, or surface-mount configurations for a variety of machining applications, with a quick and easy changeover. Facing diameters range from 11.8 to 60 inches (299.7 to 1524.0 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

11.8 – 60 in.

299.7 – 1524.0 mm

 

 

 

Milling Diameter

N/A

N/A

 

 

 

ID Mounting Diameter

11.8 – 57.5 in.

299.7 – 1460.5 mm

 

 

 

Power Option

Pneumatic or Hydraulic

Pneumatic or Hydraulic

 

 

 

 

FF7200 FLANGE FACER
A heavy-duty flange facer with both facing AND milling capabilities. The FF7200 Flange Facer features a tool head that rotates a full 360 degrees, infinitely variable feed rates, and remotely adjustable feed so radial and axial feeds can be done quickly and safely. Facing diameters from 30 to 72 inches (762 to 1828.8 mm), milling diameters from 35 to 72 inches (889 to 1828.8 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

30 – 72 in.

762 – 1828.8 mm

 

 

 

Milling Diameter

35 – 72 in.

889 – 1828.8 mm

 

 

 

ID Mounting Diameter

30 – 72 in.

762 – 1828.8 mm

 

 

 

Power Option

Pneumatic or Hydraulic

Pneumatic or Hydraulic

 

 

 

 

FF8200 FLANGE FACER

A true workhorse, with the size and muscle to machine large-diameter flange faces. It gives up nothing in accuracy thanks to its rigidity, easy positioning and uniform rotation rates, even when mounted in vertical flanges. Features a tool head that can be rotated a full 360°, infinitely variable feed rates, and remotely adjustable air-powered feedbox so radial and axial feeds can be done quickly and safely. Facing AND milling diameters range from 45 to 120 inches (1143 to 3048 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

45 – 120 in.

1143 – 3048 mm

 

 

 

Milling Diameter

45 – 120 in.

1143 – 3048 mm

 

 

 

ID Mounting Diameter

45 – 120 in.

1143 – 3048 mm

 

 

 

Power Option

Pneumatic or Hydraulic

Pneumatic or Hydraulic

 

CLIMAX OD MOUNT FLANGE FACERS

With various models of OD mount flange facers to reface, mill, bevel, square, counterbore, or cut end prep configura­tions for welding, CLIMAX offers a wide variety of rugged and innovative portable flange facers, for 0 to 120 inch (0 to 3050 mm) diameters, for OD mounting, and several of our machines can be configured for facing, milling, or both! For easy setup, larger units can be installed with a separate mount or chuck to which the facer body is installed.

 

FF1000 OD MOUNT FLANGE FACER​

This OD-mount machine features a low-profile power module and centering/leveling plate for fast and easy setup. Mounting bell with wide-access windows simplifies gearbox adjustments. Facing diameters range from 0 to 12 inches (0 to 304.8 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

0 – 12 in.

0 – 304.8 mm

 

 

 

OD Mounting Diameter

2 – 12 in.

50.8 – 304.8 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

FF1200 OD MOUNT FLANGE FACER

This safe, versatile, and rugged OD Mount Flange Facer can machine flanges up to 12.5 inches (317.5 mm) in diameter without any attachments. Designed for the rugged challenges of the oil, gas and chemical industry, this machine has the versatility to machine seven different flange types, including RTJ and compact flanges. With feed controls located remotely for “hands-free machining,” the FF1200 sets a new standard in operator safety while delivering up to 30% time savings on flange facing jobs.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

0 – 12.5 in.

0 – 317.5 mm

 

 

 

OD Mounting Diameter

2 – 14.1 in.

50.8 – 358.1 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

FF2400 OD MOUNT FLANGE FACER

Delivering superior performance and safety, this OD Mount Flange Facer can machine flanges up to 24.4 inches (619.8 mm) in diameter without any attachments. Designed to perform in the harshest of environments, this machine can handle flat face, raised face, RTJ, tongue and groove, lens ring, Grayloc®, and compact flanges. Like the other CLIMAX OD Mount Flange Facers, this machine delivers world-class operator safety with remote feed controls and a low-pressure safety interlock system that prevents unintended re-starts if air pressure is interrupted.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

0 – 24.5 in.

0 – 622.3 mm

 

 

 

OD Mounting Diameter

8 – 26 in.

203.2 – 660.4 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

FF3600 OD MOUNT FLANGE FACER

Unrivaled in capability for its size, this robust OD Mount Flange Facer can machine flanges up to 36.4 inches (924.6 mm) in diameter without any attachments. Like the other CLIMAX OD Mount Flange Facers, The FF3600 OD Mount Flange Facer machine comes standard with infinitely variable feed rates that can be adjusted while the machine is running, maximizing the user’s ability to perform even in the most challenging environments within the oil and gas, power generation, and shipbuilding & repair industries.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

0 – 36.5 in.

0 – 927.1 mm

 

 

 

OD Mounting Diameter

20 – 38 in.

508 – 965.2 mm

 

 

 

Power Option

Pneumatic

Pneumatic

 

FF6300 FLANGE FACER

Performance, versatility, and safety. Delivers high-torque performance to quickly re-surface flanges and repair sealing and bearing surfaces efficiently and cost-effectively. Can be configured in either ID, OD, or surface-mount configurations for a variety of machining applications, with a quick and easy changeover. Facing diameters range from 11.8 to 60 inches (299.7 to 1524.0 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

8.5 – 60 in.

215.9 – 1524.0 mm

 

 

 

Milling Diameter

N/A

N/A

 

 

 

OD Mounting Diameter

38.1 – 63.8 in.

967.7 – 1620.5 mm

 

 

 

Power Option

Pneumatic or Hydraulic

Pneumatic or Hydraulic

 

SPEED FACER ODF30 – ODF120
The H&S TOOL SPEED FACER™ family are designed with safety and productivity-enhancing features that separate this line of machines from the competition. The remote feed control and auto-feed system allows for hands-free machining, keeping operators hands away from moving parts. The customized setup fingers and leveling feet allow the operator to easily set up the machine making it possible to go from crate-to-cut in 15 minutes or less. With infinitely variable feed rates and the ability to rotate the tool head and bits 360°, the SPEED FACER™ family has increased flexibility for higher metal removal, variable surface finishes, and the ability to create a variety of cuts.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

0 – 120.5 in.

0 – 3061 mm

 

 

 

Milling Diameter

N/A

N/A

 

 

 

OD Mounting Range

9.2 – 120.5 in.

234 – 3061 mm

 

 

 

Power Option

Pneumatic Pneumatic

 

FF8200 FLANGE FACER

A true workhorse, with the size and muscle to machine large-diameter flange faces. It gives up nothing in accuracy thanks to its rigidity, easy positioning and uniform rotation rates, even when mounted in vertical flanges. Features a tool head that can be rotated a full 360°, infinitely variable feed rates, and remotely adjustable air-powered feedbox so radial and axial feeds can be done quickly and safely. Facing AND milling diameters range from 45 to 120 inches (1143 to 3048 mm)
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SPECIFICATIONS

INCH

METRIC

 

 

 

Facing Diameter

45 – 120 in.

1143 – 3048 mm

 

 

 

Milling Diameter

45 – 120 in.

1143 – 3048 mm

 

 

 

OD Mounting Diameter

89.8 – 136.4 in.

2280.9 – 3464.6 mm

 

 

 

Power Option

Pneumatic or Hydraulic

Pneumatic or Hydraulic

 

CLIMAX KEY MILLS

For about the same cost as machining a keyway off-site, you can purchase a CLIMAX Key Mill. These two-axis and three-axis mills cut keyways, slots, pockets, or flats on shaft diameters of 1.5 to 24 inches (38 to 610 mm). They can be operated in any position, thanks to their sealed gear box lubrication.

 

KM3000 KEY MILL

The product that started CLIMAX more than 50 years ago! A small but rugged machine able to cut full-depth keyways or mill flats quickly, without requiring extensive dismantling or costly set-up time. Designed for shaft diameters from 0.75 to 10.5 inches (19.1 to 266.7 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Keyway Length

6 in.

152.4 mm

 

 

 

Keyway Width

1.25 in.

31.8 mm

 

 

 

Shaft Diameter

0.75 – 10.5 in.

19.1 – 266.7 mm

 

 

 

Power Option

Electric, Pneumatic, or Hydraulic

Electric, Pneumatic, or Hydraulic

 

 

 

 
KM4000 KEY MILL

A rugged performer designed with a 2 inch (50.8 mm) sideshift to cut wide keyways at minimal cost. Versatile, smooth and precise, it mounts anywhere along a shaft, at any angle, and eliminates the need for a costly assortment of different size cutters. For shaft diameters ranging from 4 to 24 inches (101.6 to 609.6 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Keyway Length

8 in.

203.2 mm

 

 

 

Keyway Width

3.25 in. with 2 in. sideshift

82.6 mm with 50.8 mm sideshift

 

 

 

Shaft Diameter

4 – 24 in.

101.6 – 609.6 mm

 

 

 

Power Option

Electric, Pneumatic, or Hydraulic

Electric, Pneumatic, or Hydraulic

 

 

 

 

CLIMAX LATHES

Whether cutting O-ring grooves, repairing turbine spindles, or fixing an out-of-round gear seat area on the shaft of a high-speed production machine, a CLIMAX portable lathe can pay for itself on its first job. Our family of lathes bolt onto the end of a shaft to re-turn shafts and roll journals from 1.5 inches to 24 inches (38 to 610 mm). Some models can work in quarters as tight as 7 inches (177.8 mm) of radial clearance, while the PL4000 has the ability to machine a tapered shaft. Pneumatic power is standard, with optional electric power available on several models.
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PL2000 LATHE

Plenty of power in a compact package. Gets the job done with just 7 inches (177.8 mm) of radial clearance. Its simplified mounting, bolted directly to the end of the shaft, speeds setup and reduces costly downtime for work on shaft diameters from 1.5 to 9 inches (38.1 to 228.6 mm).

 

SPECIFICATIONS

INCH

METRIC

 

 

 

Max. Turning Reach

12.5 in.

317.5 mm

 

 

 

Shaft Diameter

1.5 – 9 in.

38.1 – 228.6 mm

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 
 
PL3000 LATHE

Re-turns large shafts and roll journals by mounting directly to the work piece and rotating around the shaft. Ruggedly dependable, accurate and powerful, it can eliminate hours of equipment dismantling. Designed for shaft diameters from 4 to 11.25 inches (101.6 to 285.8 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Max. Turning Reach

22 in.

558.8 mm

 

 

 

Shaft Diameter

4 – 11.25 in.

101.6 – 285.8 mm

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 
 
PL4000 LATHE

Does big jobs in tight spots. Mounts to the end of the work piece, requires minimal clearance, and re-turns both straight and tapered shafts precisely. Its turning bar is easily adjusted for reach, turning radius and obstacle clearance on projects with shaft diameters ranging from 8 to 24 inches (203.2 to 609.6 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Max. Turning Reach

27 in.

685.8 mm

 

 

 

Shaft Diameter

8 – 24 in.

203.2 – 609.6 mm

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

CLIMAX MILLING MACHINES

Wherever equipment repair applications involve milling critical mounting surfaces, we have a precision machine that can be perfectly configured to fit. Our portable three-axis milling machine family starts with the PM4200 – a versatile model with available bed options of 20, 49 or 78 inches (508, 1244.6 and 1981.2 mm) of travel. Our largest mill, the LM6200, features the ability to configure for linear AND gantry milling, with up to 176 inches (4470.4 mm) of x-axis travel and 106 inches (2692.4 mm) of y-axis travel. There is plenty of spindle torque for fast metal removal and the capacity to mill in nearly any position.

 

PM4200 MILLING MACHINE

The PM4200 features longitudinal power feed with cross travel controlled manually. Attachable to the workpiece or to a support structure. Choose X-axis travel up to 20, 49, or 78 inches (508.0, 1244.6, or 1981.2 mm).
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SPECIFICATIONS

INCH

METRIC

 

 

 

Max. X-Axis Travel

20, 49 or 78 in.

508.0, 1244.6 or 1981.2 mm

 

 

 

Max. Y-Axis Travel

8 / 12 in.

203.2 mm w/ Weldon
304.8 mm w/ HSK

 

 

 

Max. Vertical Travel

3 / 4 in.

76.2 mm w/ Weldon Spindle
101.6 mm w/ HSK Spindle

 

 

 

Spindle Size

0.75 in.

19.1 mm Weldon, 40A (HSK)

 

 

 

Power Option

Electric, Pneumatic, or Hydraulic

Electric, Pneumatic, or Hydraulic

 

 

 

 

LM5200 LINEAR/GANTRY MILL

Like nothing on the market today, the LM5200 for linear or gantry milling can be configured in almost any position! Modular bed sections allow the length to be expanded from 48 to 96 inches (1219.2 to 2438.4 mm) without losing rigidity (with 36 to 84 inches [914.4 to 2133.6 mm] of travel). This portable mill offers maximum flexibility for operators that have diverse milling needs. Solid bed options are available.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Max. X-Axis Travel

84 in.

2133.6 mm

 

 

 

Max. Y-Axis Travel

34 in.

863.6 mm

 

 

 

Max. Vertical Travel

4 in.

101.6 mm

 

 

 

Spindle Size

4 – 6 in.

101.6 – 145.4 mm

 

 

 

Power Option

Hydraulic

Hydraulic

 

 

 

 

LM6200 LINEAR/GANTRY MILL

This is CLIMAX’s most powerful portable milling machine. A revolutionary, heavy-duty mill that can be configured for linear or gantry milling in nearly any position! Modular bed sections allow the length to be expanded from 48 to 192 inches (1219.2 to 4876.8 mm) without losing rigidity (with 32 to 152 inches [812.8 to 4470.4 mm] of travel). Designed to handle demanding and difficult field machining conditions with features that ensure greater power, precision, and accuracy. Solid bed options are available. 
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SPECIFICATIONS INCH METRIC      
Max. X-Axis Travel 176 in. 4470.4 mm      
Max. Y-Axis Travel 106 in. 2692.4 mm      
Max. Vertical Travel 8 in. 203.2 mm      
Spindle Size 4 – 10 in. 101.6 – 254.0 mm      
Power Option Hydraulic Hydraulic

 

 

CLIMAX PIPE BEVELERS, ID MOUNT

H&S TOOL offers 4 models of portable Pipe Bevelers for fabrication shop and on-site field use. Each model has a large working range with the power and accuracy to meet budget and schedule demands.

 

PB6 – PB12 POWER BEVELERS

The PB6 – PB12 POWER BEVELER pipe bevelers are a combination of power, versatility, and reliability in a compact package. Designed to perform on-site machining with speed and accuracy, delivering optimal speed and torque combination to make short work of your pipe prep projects.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Working Range

1.7 ID – 14 OD in.

43.2 ID – 355.6 OD mm

 

 

 

Radial Tool Clearance

7, 9, or 14 in.

177.8, 228.6, or 355.6 mm

 

 

 

Travel

3, 3.5, or 4.5 in.

76.2, 88.9, or 114.3 mm

 

 

 

Power Option

Pneumatic 3.0 HP
Electric 2.5 HP
Hydraulic 4.9 HP

Pneumatic 2.2 kW
Electric 1.9 kW
Hydraulic 3.4 kW

 

 

 

 
 

PB30 POWER BEVELER (MODEL MFT-HD)

The PB30 POWER BEVELER (Model MFT-HD) is a powerful and reliable pipe machining and beveling tool. Heavy duty gearing combines with variable speed control for smooth, accurate cutting of different pipe sizes, wall thicknesses, and materials.
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SPECIFICATIONS

INCH

METRIC

 

 

 

Working Range

8 in. ID – 30 in. OD

203.2 ID – 762.0 OD mm

 

 

 

Radial Tool Clearance

24 in. & 30 in.

203.2 – 762.0 mm

 

 

 

Travel

4.5 in.

114.3 mm

 

 

 

Power Option

Pneumatic 3.5 HP
Hydraulic 10.72 HP

Pneumatic 2.6 kW
Hydraulic 8.0 kW

 

 

 

Speed

0 – 3.5 RPM, 0 – 12 RPM

0 – 3.5 RPM, 0 – 12 RPM

 

CLIMAX PIPE SAWS

Reliably cuts tubes and pipes with speed and accuracy. Abrasive cutting wheel saws offered in 2 hand held models and 1 track mounted model with optional cutting wheel sizes. Versatile chain mounted reciprocating saw up to 24 inch (609.6mm).

 

RS-24 RECIPROCATING SAW

The RS24 reciprocating saw is a versatile, reliable tool that can cut up to 24 inches (609.6 mm) in diameter. It can be used as a hand-held saw or with optional pipe base, power feed, and bow accessories to make quick work of pipe or structural steel cutting applications.
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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

Up to 24 in. O.D.

609.6 mm

 

 

 

 

CHS COMPACT SAW

The CHS Compact Saw is a compact, lightweight hand saw that produces high horsepower and over 5,000 RPM to cut through heavy wall pipes and tubes with ease. Proven in years of job-site use, these rugged saws have all of the features needed in a production tool.
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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

7, 9, 10 in.

177.8 mm, 228.6 mm, 254.0 mm

 

 

 

 

TS-400 TRACK SAW

The TS-400 Track Saw is a powerful, accurate track saw that improves productivity in water wall panel replacement projects. The patented track mounting system eliminates wheels and rollers yet slides easily into position and stops kickbacks without the need for a lock.
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SPECIFICATIONS

INCH

METER

 

 

 

Track Sections

6 in.

1828.8 mm

 

 

 

 

CLIMAX SPLIT-FRAME (CLAMSHELL) MACHINES

The H&S TOOL OD Mount Clamshell machine is a unique combination of accuracy, strength, and ease of handling. Our engineers gathered information from field operators around the world to determine the areas needing improvement over traditional designs. With that in mind, we designed a series of OD Mount Clamshell machines that provide a safer, more convenient solution for your pipe application.
 
SPLIT-FRAME (CLAMSHELL) MACHINES

The H&S TOOL split-frame OD mount machine (clamshell) design is a unique combination of safety, reliability, ease of use, rigidity, and precision. With three options to choose from the split-frame, OD mount machine can cover a wider range of applications to meet the demands of your specific project.
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SPECIFICATIONS

INCH

METER

 

 

 

Working range

0.625 – 2.625, 1 – 42, or 48 – 86 in.

15.9 – 66.7, 25.4 – 1066.8, or 1219.2 – 2184.4 mm

 

 

 

Slide swing

1 in. or 1, 2, 3, 4, 7, and 10 in.

25.4 mm or 25.4, 50.8, 76.2, 101.6, 177.8, and 254 mm

 

 

 

Power option

Pneumatic, electric, or hydraulic

Pneumatic, electric, or hydraulic

 

CLIMAX TUBE BEVELERS, ID/OD MOUNT

The BOILER GUN™ tube bevelers are a combination of power, versatility, and ease of use in a compact package. Designed to perform on-site machining on boiler tubes or other pipe applications with speed and accuracy, delivering the optimal speed and torque combination to make short work of your tube prep projects.

 

BG22 BOILER GUN™

With a working range of 0.5 – 2.5 inches (12.7 – 63.5 mm), the BG22 Boiler Gun™ is easy to use with more power and versatility to get your jobs done faster. Field-proven and armed with the most power in the industry, the BG22 Boiler Gun™ can bevel, square, and perform other machining operations on a wide range of tube and pipe sizes. Available in pneumatic, electric, and cordless electric to cover a wider range of applications more effectively.
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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

.50 – 2.50 in.

12.7 – 63.5 mm

 

 

 

 

BG22-OD BOILER GUN™ (MODEL OD)

The BG22 OD Boiler Gun™ (Model OD) is a narrow-head tube machining tool for working in tight areas. The OD clamp system centers and locks the tool securely in place for excellent accuracy and safety. Mount a specialty cutting head and you can perform ID cleaning including the removal of tube rifling.
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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

.75 – 2.25 in.

19.1 – 57.2 mm OD

 

 

 

 

BG38 BOILER GUN™

The BG38 Boiler Gun™ is a combination of ease of use, power, and versatility in a compact and lightweight package. Armed with unrivaled power, the BG38 can bevel, square, and perform other machining operations on a wide range of tubing. The BG38 has a working range of 0.625 inch ID to 3 inches OD (15.8 to 76.2 mm).

The BG38 BOILER GUN™ is available in pneumatic (extra high-velocity (Plus), high-velocity (HV), and low-velocity (LV)), electric, and a cordless electric to cover a wider range of applications more effectively.

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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

.625 – 3 in.

15.9 – 76.2 mm

 

 

 

 

BG38 SPECIAL BOILER GUN™ (MODEL MHS)

The BG38 Special BOILER GUN™  (Model MHS) is a high speed, high production tool that bevels, squares, and removes membranes on water wall panels. It is a powerful, lightweight machine that uses a patented pneumatic motor to turn the cutter with replaceable carbide inserts at 5,000 rpm to make short work of large projects.
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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

.50 – 3 in.

12.7 – 76.2 mm

 

 

 

 

BG44 BOILER GUN™

The BG44 BOILER GUN™ is a combination of speed and power in a compact package, with a working range of 0.875 inch ID to 5 inches OD (22.2 to 127 mm). The BG44 is designed to perform on-site machining on boiler tubes and other pipe applications with speed and accuracy to make short work of your tube prep projects. Like other H&S TOOL BOILER GUN™ tube bevelers, the BG44 offers a collet or wedge-styled locking system, giving users the best clamping capability for any application.
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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

.875 – 5 in.

22.2 – 127 mm

 

 

 

 

BG50 BOILER GUN™

The BG50 Boiler Gun™ is the most powerful tube and pipe beveler in its class, with a working range of 1 inch ID to 5.562 inches OD (25.4 to 141.2 mm). Designed with a heavy duty gear set and tapered roller bearings, the BG50 offers users an extremely rigid and smooth operation, providing more torque and speed to perform a wide variety of end prep work. By adding a flange facing attachment, users can quickly turn the BG50 into a flange facer with automatic radial feed.
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SPECIFICATIONS

INCH

METER

 

 

 

Working Range

1 – 5.562 in.

25.4 – 141.3 mm

 

CLIMAX TUBE ROLLING & EXPANDING EQUIPMENT

 

The tube rolling & expanding equipment is compact, powerful and reliable. The pneumatic powered rolling motors range from small 1,000 rpm models, for condenser tubes, up to larger units that produce 600 ft lbs (821.1 Nm) of torque, for high-pressure boiler tubes.

 

TUBE ROLLING & EXPANDING EQUIPMENT

 

Compact, powerful, and reliable. Choose between small 1,000 rpm models for condenser tubes up to larger models that produce torque levels up to 600 ft lbs (821.1 N·m). All models have variable torque with sensing cam for accurate automatic expanding.
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SPECIFICATIONS

LBS

NM

 

 

 

Torque Level

Up to 600 lbs

821.1 Nm

 

 

 

Accessories

Tube Expanders, Flare Rollers, Tube Puller

 

CLIMAX VALVE REPAIR MACHINES

 

Lightweight for easy handling and installation, our valve grinding and lapping machines span working ranges for gate valves from 1.3 to 39.4 inches (32 to 1000 mm). You can quickly change grinding disks and adjust the grind pressure during operation. We also have many specialty and custom products for valve repair applications. Give us a call, there’s no job we can’t do!

 

SINGLE POINT VALVE REPAIR MACHINES

Designed to bore, face and thread Fisher and Dresser Masoneilan control valves or comparable configurations from 3 to 10 inches (76.2 to 254 mm) in diameter.

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 VM8000 GLOBE/CONTROL VALVE REPAIR

From Main Steam Isolation and Globe Valves to Control Valves, Safety Valves and Ball Valves, Climax valve repair machines pay for themselves by saving downtime, valve inventory costs and off-site labor
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SPECIFICATIONS

INCH

METER

 

 

 

Valve Seat Diameter

2.5 – 10 in.

6.35 – 254.0 mm

 

 

 

Valve Throat Diameter

3 – 10 in.

76.2 – 254 mm

 

 

 

Power Option

Pneumatic or Hydraulic

Pneumatic or Hydraulic

 

VALVE GRINDING & LAPPING MACHINES

Lightweight for easy handling and installation, our valve grinding and lapping machines span working ranges for gate valves from 1.3 to 39.4 inches (32 to 1000 mm). During operation, you can quickly change grinding disks and adjust the grind pressure. Solid construction, sealed lubrication and pre-loaded bearings ensure long life and low maintenance.

 

VM1150 OR VM1200 GATE VALVE GRINDING & LAPPING

Available in six configurations, able to grind and lap gate and check valve seats and resurface seat areas to original manufacturer specifications or better. A tilting adapter is included to assure quick and easy adjustment of grinding pressure.
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SPECIFICATIONS

INCH

METER

 

 

 

Seat Diameter Range

1.25 – 8 in.

32 – 200 mm

 

 

 

Submerging Depth

16 in.

400 mm

 

 

 

Valve Type

Gate or Swing Check

Gate or Swing Check

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 

VM1350, VM1500, OR VM1600 GATE VALVE GRINDING & LAPPING

Available in six configurations, able to grind and lap gate and check valve seats and resurface seat areas to original manufacturer specifications or better. A tilting adapter is included to assure quick and easy adjustment of grinding pressure.
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SPECIFICATIONS

INCH

METER

 

 

 

Seat Diameter Range

1.5 – 24 in.

40 – 600 mm

 

 

 

Submerging Depth

24, 31, or 39 in.

600, 800, or 1000 mm

 

 

 

Valve Type

Gate or Swing Check

Gate or Swing Check

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 

VM1700 OR VM1900 GATE VALVE GRINDING & LAPPING

Available in six configurations, able to grind and lap gate and check valve seats and resurface seat areas to original manufacturer specifications or better. A tilting adapter is included to assure quick and easy adjustment of grinding pressure.
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SPECIFICATIONS

INCH

METER

 

 

 

Seat Diameter Range

8 – 39 in.

200 – 1000 mm

 

 

 

Submerging Depth

39 or 55 in.

1000 or 1400 mm

 

 

 

Valve Type

Gate or Swing Check

Gate or Swing Check

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 

VM2050C, VM2100C, OR VM2150C GLOBE/SAFETY VALVE GRINDING & LAPPING

A series of five rugged yet compact configurations designed for fast, precise grinding and lapping of globe valves with flat or conical seats. All models offer a range of diameter configurations and the ability to easily and quickly change disks and adjust grinding pressure during operation.
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SPECIFICATIONS

INCH

METER

 

 

 

Seat Diameter Range

0.375 – 6 in.

10 – 150 mm

 

 

 

Submerging Depth

10 or 18 in.

250 or 450 mm

 

 

 

Valve Type

Globe (Conical Seats)

Globe (Conical Seats)

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 

VM2050S OR VM2150S GLOBE/SAFETY VALVE GRINDING & LAPPING

A series of five rugged yet compact configurations designed for fast, precise grinding and lapping of globe valves with flat or conical seats. All models offer a range of diameter configurations and the ability to easily and quickly change disks and adjust grinding pressure during operation.
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SPECIFICATIONS

INCH

METER

 

 

 

Seat Diameter Range

0.375 – 6 in.

10 – 150 mm

 

 

 

Submerging Depth

12 in.

300 mm

 

 

 

Valve Type

Globe (Flat Seats) or Safety

Globe (Flat Seats) or Safety

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 

VM2350, VM2500, OR VM2600 GLOBE VALVE FLAT SEAT GRINDING & LAPPING

A series of five rugged yet compact configurations designed for fast, precise grinding and lapping of globe valves with flat or conical seats. All models offer a range of diameter configurations and the ability to easily and quickly change disks and adjust grinding pressure during operation.
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SPECIFICATIONS

INCH

METER

 

 

 

Seat Diameter Range

3 – 24 in.

80 – 600 mm

 

 

 

Submerging Depth

24 or 31 in.

600 or 800 mm

 

 

 

Valve Type

Globe (Flat Seats)

Globe (Flat Seats)

 

 

 

Power Option

Electric or Pneumatic

Electric or Pneumatic

 

 

 

 

VM5800 STATIONARY GATE/GLOBE VALVE GRINDING & LAPPING

This stand-alone stationary machine, suitable for service trucks as well as repair shops, offers a full range of grinding and lapping applications for globe and gate valves and gate valve wedges.

Custom designed for your application.
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SPECIFICATIONS

INCH

METER

 

 

 

Seat Diameter Range

0.4 – 13.8 in.

10 – 350 mm

 

 

 

Submerging Depth

N/A

N/A

 

 

 

Valve Type

Gate/Globe

Gate/Globe

 

 

 

Power Option

Electric

Electric

 

CLIMAX VALVE TESTING EQUIPMENT

Our full line of hydrostatic testing systems perform both hydrostatic and pneumatic testing on Flanged Valves, Socket Weld Valves, Butt Welded Valves, Female Threaded Valves and Special Ended Valves. Our systems have been designed to test Gate, Globe, Check, Plug, Ball, Needle, Butterfly, Control, Safety Relief Valves and special valves, fittings and pipe. We work collaboratively with our customers, applying the latest product design and systems on the market today to address specific industry valve testing requirements.

 

HYDROPRO™ CONSOLE

The HYDROPRO™ Console is the most versatile and user-friendly tester in the industry, capable of performing a wide variety of valve tests when paired with a CALDER hydraulic clamping system or even blind flanging. Every component in the tester is OEM-certified to the maximum allowable working pressure of the system. This is by far the most flexible and cost-effective way to manage your valve testing program.

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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Type of Valve

All except SRV’s

 

 

 

 

Valve Clamping

Blind flange or any clamp fixture

 

 

 

 

Types of Tests

Hydrostatic & low pressure air seat leakage

 

 

 

 

 

 

HYDROPRO™ HYDRAULIC FLANGE SEALS

The HYDROPRO™ Hydraulic Flange Seal Clamps and seals flanged valves for pressure testing and eliminates all those blind flanges. Paired with the HYDROPRO™ Universal Flange Valve Tester, it is capable of hydrostatic tests up to 9,700 psi and low pressure air tests up to 125 psi*, enabling the user to test API valves that have multiple flanges as well as valves that aren’t straight, like elbow valves, 90’s and T’s.

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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Type of Valve

Ball, globe, gate, & check valves

 

 

 

 

Valve Clamping

Flange Clamping

 

 

 

 

Types of Tests

Hydrostatic & low pressure air seat leakage

 

 

 

 

 

HYDROPRO™ UNIVERSAL FLANGE VALVE TESTER

The HYDROPRO™ Universal Flange Valve Tester – Clamp Fixture Clamps and seals flanged valves for pressure testing. Capable of hydrostatic tests up to 9,700 psi and low-pressure air tests up to 125 psi.* Our unique tilting feature rotates clamped valves 90° from horizontal to vertical, ensuring removal of all air prior to pressurizing the system. Paired with an HYDROPRO™ Hydraulic Flange Seal this is the best way to test API valves, where cross body pressure on the valve is not an option.

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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Type of Valve

Ball, globe, gate, & check valves

 

 

 

 

Valve Clamping

Flange Clamping

 

 

 

 

Types of Tests

Hydrostatic & low pressure air seat leakage

 

 

 

 

 

HYDROPRO™ UNIVERSAL STRAIGHT VALVE TESTER

The HYDROPRO™ Universal Straight Valve Tester – Clamp Fixture clamps and seals straight-bodied valves for pressure testing. Capable of hydrostatic tests up to 9,700 psi and low-pressure air tests up to 125 psi (9 bar). Our unique tilting feature rotates clamped valves 90° from horizontal to vertical, ensuring removal of all air prior to pressurizing the system. Our patented Easy-Out™ Seal Plate Holders allow quick change-out of seal plates from flanged to other valve end type connections without the use of special tools, bolts, nuts or gaskets.

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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Type of Valve

Ball, globe, gate, check, & butterfly valves

 

 

 

 

Valve Clamping

Clamping across body

 

 

 

 

Types of Tests

Hydrostatic & low pressure air seat leakage

 

 

 

 

 

MOBILE PUMP SYSTEM

The CALDER MOBILE PUMP SYSTEM is a portable two wheel, four wheel, and hand carry system. Each system is configured to meet specific customer requirements, is designed to operate at the required pressure, and can have multiple outlets, pumps and gauges.

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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Type of Valve

All except SRV’s

 

 

 

 

Valve Clamping

Blind Flange

 

 

 

 

Types of Tests

Hydrostatic & low pressure air seat leakage

 

 

 

 

 

SAFETY RELIEF VALVE TESTER

The SAFETY RELIEF VALVE TESTER performs SRV set pressure and seat leakage tests. Our unique ‘J’ tube design allows for a free flow of gas or water from the source to the SRV being tested providing a cushion of air under the SRV seat to prevent seat damage. The control panel is ergonomically designed 90° from the clamp fixture to provide a splash shield barrier between the operator and the clamp table.

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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Type of Valve

Relief valves

 

 

 

 

Valve Clamping

Flange Clamping

 

 

 

 

Types of Tests

Set/Cracking Point (Water)
Seat Leakage (Water/Air/Nitrogen)

 

 

 

 

 

 

SMARTEST™

The SMARTEST™ DAAS captures the performance of your valve test digitally and produces test reports and data files. The SMARTEST PLUS ™ DACS automates the valve testing process for guaranteed repeatability. Built-in Wi-Fi capability allows for easy and secure sharing of data and automatic emailing of test reports and data files. The variable sample rate provides a high-density data stream which can be adjusted for short or long duration tests. This rugged splash-proof (IP67) unit is ideal for industrial valve testing environments.

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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Computer

15.6 in. (1396.2 mm) panel PC with resistive touch screen and USB port front

 

 

 

 

Pressure Range

3,000, 6,000, & 10,000 PSI (207, 414, & 689 bar), other pressure ranges available upon request

 

 

 

 

Power Requirement

Main power 120v or 230v single-phase 50-60Hz

 

 

 

 

 

TESTING ENCLOSURES

The CALDER Modular Testing Enclosures* are highly customizable. They can be designed as modular or stationary units, and are made of heavy-duty materials for added protection against mobile objects.

They can be equipped with different options such as interior lights, interior cameras, safety interlock, warning light and viewing windows to meet your needs. Test walls can be placed into positions and bolted to a foundation for stability.

*This enclosure was not designed to, nor is it warranted to, protect against all possible impacts and hazards. To avoid tip-over hazard, this Enclosure must be properly constructed, installed, and anchored to the floor. Prior to operation, Customer must ensure that all operators have read and understand the Safety Documentation provided with the Enclosure and that operators use all safety components that are provided with the Enclosure.

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TURN-AROUND-TESTER™

 

The CALDER TURN-AROUND-TESTER™ is designed for easy transportation to job sites making it ideal for valve servicing companies or plant turnarounds, eliminating the need for taking valves back to the shop. The self-contained flanged valve testing system allows the operator to perform valve testing in a non-traditional environment. Capable of hydrostatic tests up to 9,700 psi and low-pressure air tests up to 125 psi.* Complete with a clamp fixture and control console, the Turn-Around-Tester™ is a one-stop shop for valve testing on-site.
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SPECIFICATIONS

DESCRIPTION

 

 

 

 

Type of Valve

Ball, globe, gate, & check valves

 

 

 

 

Valve Clamping

Flange Clamping

 

 

 

 

Types of Tests

Hydrostatic & low pressure air seat leakage

 

 

 

 

 

 

Türkiyede  climax ürünleri ile uygun rekabetçi fiyatları almak için müşteri temsilcimiz ile  http://www.imajteknik.com.tr/bize-ulasin veya Fiyat teklifi formunu  doldurarak mesaj bırakmanız halinde satış mühendislerimiz en kısa zamanda sizinle irtibat kuracaklardır.

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