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Angle Encoders

Magnetic Modular Encoders

Measuring angles with rotary encoders

Mounting variants

In rotary encoders with integral bearing and stator coupling, the graduated disk of the encoder is connected directly to the shaft to be measured. The scanning unit is guided on the shaft via ball bearings, supported by the stator coupling. During angular acceleration of the shaft, the stator coupling must absorb only that torque resulting from friction in the bearing, thereby minimizing both static and dynamic measuring error. Moreover, the coupling mounted on the stator compensates axial motion of the measured shaft. Other benefits of the stator coupling are:

• Simple mounting
• Short overall length
• High natural frequency of coupling
• Hollow-through shaft possible

  Rotary encoders with integral bearing that are conceived for separate shaft coupling are designed with a solid shaft. The recommended coupling to the measured shaft compensates radial and axial tolerances. Angle encoders for separate shaft couplings permit higher shaft speeds.
  Rotary encoders without integral bearing operate without friction. The two components - the scanning head and the scale disk, drum, or tape - are adjusted to each other during assembly. The benefits are:

   

• Large diameter of hollow shaft
• For high shaft speeds
• No additional starting torque

Angle encoders
The term angle encoder is typically used to describe encoders that have an accuracy of better than ± 5" and a line count above 10000. These devices are used in applications such as NC rotary tables, swivel heads of machine tools, dividing apparatuses, high-precision angle measuing tables, precision devices in angular metrology, antennas and telescopes.

Rotary encoders
Rotary encoders from HEIDENHAIN serve as measuring sensors for rotary motion, angular velocity and also, when used in conjunction with mechanical measuring standards such as lead screws, for linear motion. Application areas include electrical motors, machine tools, printing machines, woodworking machines, textile machines, robots and handling devices, as well as various types of measuring, testing, and inspection devices.

With incremental angle encoders and rotary encoders, the current position is determined by starting at a datum and counting measuring steps, or by subdividing and counting signal periods. Incremental encoders from HEIDENHAIN feature reference marks, which must be scanned after switch-on to reestablish the datum. Incremental rotary encoders with commutation signalssupply the angular shaft position value - without requiring previous traverse - with sufficient accuracy to correctly control the phases of the rotating field of a permanent-magnet three-phase motor.

Absolut angle encoders and rotary encoders require no previous traverse to provide the current position value. Singleturn encoders provide the current angular position value within one revolution, while multiturn encoders can distinguish between revolutions. Absolute angle encoders and rotary encoders from HEIDENHAIN provide the position values over an EnDat, SSI, PROFIBUS-DP or other serial data interface. The EnDat PROFIBUS-DP bidirectional interfaces enable automatic configuration of the higher-level electronics and provide moitoring and diagnostic functions. With programmable rotary encoders, the user can adjust various encoder functions and parameters from a PC with provided software.

Magnetic Modular Encoders
The robust ERM magnetic modular encoders are especially suited for use in production machines. Their large possible inside diameters as well as the small dimensions and compact design of the scanning head predestine them for:

• The C axis of lathes
• Spindle orientation on milling machines
• Auxiliary axes
• Integration in gear stages
  The signal period of approx. 400 μm and the special MAGNODUR procedure for applying the grating achieve the accuracies and shaft speeds required by these applications.

Contact: İMAJTEKNİK LTD ŞTİ

www.imajteknik.com