Kissling AG

Kissling AG is a leading provider of innovative gear unit solutions.  A large number of ropeways, roller coasters, cement and sugar mills, paper machines, extrusion systems, agitators, test benches and power plants are equipped with KISSLING gear units.

 

Kissling All products

 

 

Kissling Bevel helical gear reducers for fixed-grip ropeways

Kissling covers fixed-grip ropeways up to 400,000 Nm based on the standard bevel helical gear reducers.

 

Kissling Peripheral additional products

In addition to our gear units, we also offer the following:

Auxiliary drives for evacuating passengers in case of motor defects

Stand-by drives for ensuring operation in case of a power outage

Support tubes for the gearbox to mount the bull wheels independently

Decoupling devices for disconnecting bull wheels and the gearbox

Couplings, brakes and emergency/auxiliary drives are arranged specifically to meet customer requirements.

Switchable insulated couplings can also be supplied if necessary.

 

 

Kissling Turbo gear units

 

Kissling Turbo gear units ER series - Parallel shaft gear units

Kissling offers a single-stage gear unit series, which can feature a single or double helical gear tooth system as well as journal or roller bearings depending on the requirements.

POWER up to 5 MW

SPEED up to 60'000 min-1

TRANSMISSION RATIO 1:1 up to 1:6.5

 

 

Kissling Turbo gear units ORION series - Planetary gearboxes

Kissling has also developed 2-stage concentric gearboxes for high gear reductions. Transmission ratios up to 25 can be achieved with a compact design and a power rating up to 5 MW. The drive is carried out via the gear rim. The planets remain still, while the sun can be connected directly to the output, which eliminates the need for an additional fast bearing. The power can naturally also flow in the opposite direction. This gear unit type has a very compact design. The direction of rotation can be reversed here.

POWER to 5 MW

SPEED up to 50,000 rpm

TRANSMISSION RATIO 1:1 up to 1:25

 

 

Kissling Turbo gear units SIRIUS series - Planetary gearboxes

This is actually a two-stage helical gear unit in the shape of a planet in which the power is split. It is suitable for high speeds for compressors up to 25,000 rpm as well as for lower speeds for power gen sets.

The advantage over normal helical gear units is that it does not necessarily require bearings for the input or the output stage. The shafts have bearings in the gears.

POWER up to 10 MW

SPEED up to 40,000 rpm

TRANSMISSION RATIO 1:1 up to 1:16

 

 

Kissling Turbo gear units WEGA series - Planetary gearboxes

Single-stage planetary gearboxes, which are built according to the Stoeckicht principle, have double helical gears. As with all other planetary gearboxes, the distribution of power to the planets allows for a compact design. The double helical gears also minimise the negative influence of dynamic and axial forces.

POWER up to 5 MW

SPEED up to 30,000 rpm

TRANSMISSION RATIO 1:4.3 up to 1:9

 

 

Kissling Turbo gear units  ASTRO series - Planetary gearboxes

Gas turbines with a power range between 0.5 and 8 MW operate at relatively high speeds (20,000 up to 60,000 rpm). A planetary drive with a power distribution system is required to couple these gas turbines with a generator at 1,500 rpm. The dual-stage ASTRO gearbox is equipped with flexible pin technology. This makes it possible to use up to 7 planets per stage, while still ensuring a uniform load distribution. Transmission ratios ranging between 8 and 40 can be achieved.

POWER up to 5 MW

SPEED up to 60,000 rpm

TRANSMISSION RATIO 1:12 up to 1:40

 

 

Kissling Heavy-duty gearboxes

 

Kissling Heavy-duty gearboxes Cement industry

Kissling had already made a name for itself back in the 1970s as a traditional provider of a wide range of gear units in cement factories. Today, roller presses, rotary furnaces, hydropower plants, river locks and other units are also equipped with our heavy-duty planetary gearboxes.

POWER up to 5 MW

SPEED up to 60'000 min-1

TRANSMISSION 1:1 up to 1:6.5

 

 

Kissling Heavy-duty gearboxes Sugar industry

Sugar mills traditionally use helical gears and open gear units. To increase efficiency and simultaneously keep overall costs low, this concept was applied to planetary gearboxes. Kissling has already supplied different unit types in various sizes to several sugar mills.

POWER up to 5 MW

SPEED up to 50'000 min-1

TRANSMISSION RATIO 1:1 up to 1:25

 

 

Kissling Extruder gearboxes

Kissling Extruder gearboxes Single-shaft extrusion

Kissling developed the VZD gear unit series especially for kneading machines. This gear unit enables the worm shaft to move axially at high speeds and power levels

 

Kissling Extruder gearboxes Twin-shaft extrusion

We have developed compact gear units that can transfer high torques via shafts that have relatively small cross sections.

Thanks to the optimum arrangement of the tandem bearings, they can also simultaneously withstand incredibly high axial forces.

CENTRE DISTANCES 25 - 150 mm

 

 

Kissling Extruder gearboxes Twin-shaft extrusion with internal shaft cooling

This gear unit was developed as a specialty product, which allows coolant to be fed through the worm shaft

 

Kissling Planetary gearboxes

Planetary gearboxes

Kissling offers a modern range of standard gear units featuring different planetary gearboxes for a wide range of applications. The product range thus includes normal industrial gearboxes and also serves the ropeway, heavy-duty and turbo sector.

Kissling Planetary gearboxes offer the following advantages:

• Compact design
• Low weight
• Coaxial input and output shafts
• Higher operational safety
• Higher efficiency

In Kissling planetary gearboxes, the planetary wheels rotate together with the crosspiece around the central axis. Part of the transferred power therefore consists solely of coupling power, thus yielding greater efficiency than with the helical gear units while offering the same gear reduction.

We distinguish ourselves through our ability to flexibly respond to customer requirements with these standard gearboxes.

POWER 2 - 2'000 kW

OPERATING TORQUE 1'500 - 610'000 Nm

TRANSMISSION 5:1 up to 300:1

The values specified are for standard designs. We are happy to examine deviating data / performance requirements and implement customer-specific solutions

 

 

Kissling Helical and bevel helical gear reducers

Kissling Helical and bevel helical gear reducers

Kissling offers a modern range of standard gear units with different helical and bevel helical gear reducers for a wide range of applications. The product range thus includes normal industrial gearboxes and also serves the ropeway and turbo sector.

Kissling Helical gear units are particularly suitable for:

• All kinds of drive problems
• Wherever affordable prices are important
• Wherever a coaxial design is desired
• Wherever a high level of operational safety and low costs are required

POWER 3 - 3'000 kW

OPERATING TORQUE 700 - 400'000 Nm

GEAR REDUCTION 1:1 up to 400:1

The values specified are for standard designs. We are happy to examine deviating data / performance requirements and implement customer-specific solutions

 

Kissling Coaxial helical gear units

Kissling​ Coaxial helical gear units

Kissling also offers various coaxial helical gear units in its current range of standard gear units.

POWER 0.1 - 100 kW

OPERATING TORQUE 300 - 800 Nm

GEAR REDUCTION 3.5:1 up to 1'700:1

The values specified are for standard designs. We are happy to examine deviating data / performance requirements and implement customer-specific solutions.

 

Kissling Worm gears

 

Kissling Worm gears

Kissling offers a modern range of standard gear units featuring various worm gears for a wide range of applications.

Worm gears are particularly suitable:
POWER 0.1 - 30 kW

OPERATING TORQUE 10 - 5'000 Nm

GEAR REDUCTION 10:1 bis zu 100:1

For drives for irregularly shaped masses

Wherever low noise is important

Wherever a short design is required

Wherever a self-locking effect is desired

 

Kissling  It offers special-purpose products for usage areas in the following industries

 

Kissling Special Purpose Products

Test benches

A wide range of gears designed for test benches for a wide variety of applications including aircraft components, Formula 1 race cars, pumps, generators, turbochargers, couplings and helicopter gearboxes.

 

Roller coasters

When it comes to gear units for amusement park rides, the safety aspects that must be observed are similar to those for passenger transportation. Special Kissling AG designs are used for the world’s fastest amusement park rides, some of which reach speeds of up to 240 km/h. Additional gears for drop towers, winch and chain lifts have also been developed for the market leader in amusement park rides

 

And in many areas such as these, kissling has implemented a series of special-purpose gear units with its sophisticated engineering capabilities. Projects originate from a wide variety of industries and applications.

 

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