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GAT Gesellschaft für Antriebstechnik Electrical Slip Rings
For the secure transmission of electrical currents and signals from stationary to rotating machinery parts - from power currents to precise measuring signals or digital data.
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GAT Gesellschaft für Antriebstechnik Test Rig Technology
Components and advice for building economical torque test benches, which can be adjusted according to the needs of use due to modular construction, and which are flexibly expandable.
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GAT Gesellschaft für Antriebstechnik Internal Minimal Quantity Lubrication
You can reduce the costs of conventional wet processing by using dry processing with IMMS, and you can avoid the environmental pollution associated with wet processing, while at the same time increasing your productivity.
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GAT Gesellschaft für Antriebstechnik Slip Rings
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| Technological features |
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Power current transfer of up to several 100 A
Transmission of all types of analogue signals
Transfer of digital data up to the Gbit/s range
Different design types available as standard
Customised solutions are available
Large selection of contact materials
Robust design for reliable transmission
Very long product life
Maintenance-free variants
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Function
Slip rings are used wherever electric currents and signals need to be transmitted from a stationary machine element to a rotating shaft or vice versa. The transmission of electric energy between rotor and stator is realised by a sliding contact that is pressed against a rotating slip ring by a spring system exerting a constant pressure.
The optimal selection and pairing of the contact materials is an important factor for the reliability and product life. Tribological and electrical properties are considered to meet the requirements specific to the applications.
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We offer slip ring systems ranging from very low currents up to high currents of several hundred amperes. The proven and maintenance-free gold/gold technology used in the Rotoflux series is ideal for the reliable transmission of delicate analogue measuring signals as well as digital signals for current bus systems.
Our slip rings are typically used e.g. in rotary tables, wind turbines, packaging machines, tooling machines, rotating cranes, theatre stages, agitators, medical devices, filling plants, etc. |
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Versions
Smaller to medium-sized slip rings are typically arranged axially in rows, whereby the insulated slip ring body can be offered as a closed stacked construction, or as a solid cast body. If short lengths or very large radial dimensions of up to 2 meters are required, the slip tracks can also be arranged concentrically, with the slip rings designed in disk shape. |
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GAT Gesellschaft für Antriebstechnik
Rotoflux
We offer a standard range of our Rotoflux products that can be very easily adjusted to customer-specific solutions thanks to their modular design. The gold/gold technology that is primarily used in these products combines low dynamic signal noise with a constant contact quality maintained over a very long product life. In addition, this technology is practically maintenance-free.
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GAT Gesellschaft für Antriebstechnik
Rotoray
Our fibre-optical slip ring unit offers touchless bi-directional high-speed data transmission up to 30 Gbit/s and is available with single or multi-mode glass fibres.
It is immune to electromagnetic interference, allowing it to be used in applications subject to strong electric and magnetic fields and in explosive environments.
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GAT Gesellschaft für Antriebstechnik
Rotocap
Our capacitive slip rings of the ROTOCAP series provide uni- or bi-directional (2-way and higher) high-speed data transmission on the basis of capacitive, contactless transmission technology. Thanks to the contactless transmission technology, our slip ring is free of wear, speed-independent and highly resistant to EMI and ESD.
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Rotokombi
Different slip ring technologies as well as rotary unions for media can be combined into a complete system transmitting electric currents as well as media such as air, water, oil, grease, vacuum, etc. at the same time. |
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GAT Gesellschaft für Antriebstechnik Slip Ring - Rotoflux
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| Product features |
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Reliable transmission of power, signal and data currents
Very low transition resistance
High contact reliability
Extremely low electric signal noise
Practically wear-free thanks to low contact forces
Long product life without mechanical maintenance
High operating reliability even when subject to vibrations and extreme temperatures
Suitable for high speeds
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| Versions |
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GAT Gesellschaft für Antriebstechnik
ESR
Slip rings of the ESR series are very compact and are designed for axial installation. They are used to transmit electric power and signals as well as data of the most diverse bus systems. All slip rings of this series are also available with an air channel. Other media such as water, oil, coolant, etc. can be transmitted by adding further GAT rotary unions (see Rotokombi).
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GAT Gesellschaft für Antriebstechnik
ESW
Slip rings of the ESW series allow a free internal passage (25 – 500 mm). The gold/gold technology used in this series facilitates very compact dimensions and provides a large free internal diameter relative to the maximum outer diameter. Thanks to the various installation options (e.g. on a shaft or around central components) and the option of combining rotary unions for media, this slip ring series can be used universally for a wide range of applications. As with the ESR series, any kind of power, signal or data can be transmitted.
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GAT Gesellschaft für Antriebstechnik
Slip Ring - Rotoray
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| Product features |
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- Data transmission rates up to 30 Gbit/s
- Immune against EMP and ESD
- Single-mode or multi-mode versions
- Extremely robust design
- Very compact design
- Very low insertion loss
- Optical performance is insensitive to temperature changes
- Easily upgradeable to multichannel system
- Combination with slip rings and rotary unions for media optional
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Design and function
Our Fibre Optical Rotary Union (FORU) Rotoray® supports contactless high-speed bi-directional data transmission through a single fibre between a stationary and a rotating part. It is available for single and multi-mode glass fibres. The core technology of this product is a wave length-optimized micro-lens collimator and a high precision bearing system. Our newly developed ultra-precise alignment process and the innovative technology of positioning the optical components result in outstanding optical efficiency.
As optical systems, the Rotoray® products are completely immune against EMP and ESD.
Special applications such as explosion-proof (ATEX) installations can be realised with little effort. The robust stainless steel design ensures nearly unchanged insertion loss even under severe temperature or vibration conditions. The compact stainless steel housing is dust and water-proof and made for harsh environment applications. The fibre-optical rotary union is a passive device and is compatible with any data transmission protocol. It can be used for highest data rates up to 30 Gbit/s. The fibre connectors are usually FC/PC or FC/APC. Other connection types are available as well. Custom-made housings as well as higher IP classes are available. |
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Applications
Ever increasing transmission rates require effective transmission components that are able to handle multi-gigabit data rates. Thanks to its immunity to electromagnetic interference, our fibre-optical Rotoray® products ensure high-speed data transmission even when subject to strong electric and magnetic fields or in explosive environments. Rotoray® products are typically used in offshore, marine, medical or power generation applications. Our Rotoray® fibre-optical unions are e.g. used in Remote Operated Vehicles (ROV) that are used in research, technical maintenance, inspections, etc. Signals such as high definition colour video signals are transmitted via the fibre-optical union and are sent to the control room aboard a ship. It is also used in the winches of seismic ships where it ensures the reliable transmission of large data volumes. Other areas of application include medical systems (OCT), wind power systems, safety systems, etc. |
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Versions
If additional channels are required, the single-channel fibre-optical rotary union can be combined with a multiplexer to facilitate the transmission of up to 16 independent optical signals via one single glass fibre. The Wave Division Multiplexers we use are passive optical devices with no power consumption or heat dissipation. They are available for 2, 4, 8 or 16 channels and can be easily upgraded to multiple optical channels. Thanks to the multi-channel system's compact and simple design, several optical channels can be transmitted very reliably and at low costs.
All Rotoray® models can be combined with our further product range. Customer-specific variants are available upon request. |
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| Technical data of standard variants |
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GAT Gesellschaft für Antriebstechnik
| Model |
Rotoray® SM1 |
Rotoray® MM1 |
| Fibre types |
Single Mode 9 /125 μm |
Multi Mode 62.5 / 125 μm |
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Multi Mode 50 / 125 μm |
| Wave length range [nm] |
1310 - 1650 nm |
850 - 1580 nm |
| Insertion loss [dB] |
< 2.0 dB |
< 1.5 dB |
Dynamic insertion loss
variation [dB] |
< 0.5 dB |
< 0.5 dB |
| Back reflection [dB] |
FC/PC: -35 dB |
FC/PC: -15 dB |
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FC/APC: -40 dB |
FC/APC: -20 dB |
| Connector types |
FC/PC or FC/APC |
FC/PC or ST/PC |
Operating temperature
[°C] |
-40°C to 80°C |
-40°C to 80°C |
| Speed [RPM] |
10.000 U/min |
10.000 U/min |
| Protection class |
Complies with the protection class of the rotary union if integrated therein, or as per customer requirement |
| Housing diameter [mm] |
25 mm |
25 mm |
| Housing material |
Stainless steel |
Stainless steel |
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GAT Gesellschaft für Antriebstechnik
Slip Ring - Rotocap
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| Product features |
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- Non-contacting, capacitive data transmission
- Data transmission rates up from 50 Mbit/s to 1.25 Gbit/s
- Low bit error rate < 10-12
- High resistance against EMI and ESD
- Compatible with all standard transmission protocols
- Suitable for integration into other slip ring systems
- Suitable for combination with rotary unions for media
- Compact design with free inner bore
- Larger diameters up to 500 mm available
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Design and function
Our capacitive ROTOCAP slip rings facilitate uni- and bi-directional high-speed data transmission between fixed and rotating parts with up to Gigabit Ethernet rates. Data transmission is based on a non-contacting capacitive transfer technology. Thanks to the innovative electronics devised for the capacitive transfer, the slip rings can be designed to very compact dimensions while maintaining a high level of robustness. The patented technology allows high-speed data transmission at extremely low bit error rates better than 10-12. In addition, ROTOCAP slip rings are highly resistant against external interference. The technology is independent of the rotational speed and maintenance-free.
The design of the capacitive slip rings is modular, thus allowing a simultaneous and bi-directional use of multiple channels. All standard DC-free protocols such as Fast Ethernet, Video or Fibre Channel can be transmitted. |
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Applications
The continuously increasing transmission rates in many application areas require high-performance slip ring systems able to handle Gigabit data rates. Being highly resistant against electromagnetic interference, our ROTOCAP capacitive slip rings ensure a reliable transmission of data at high speeds even in environments with strong electric and magnetic interference. In wind turbines, our capacitive transmission link ensure a reliable transmission of data between any bus systems. They also ensure the real-time transfer of measuring and control signals provided e.g. by the various sensors currently used in rotor blades.
As the data volumes transmitted in bus systems are continuously increasing, products will be required for new applications whose demands can no longer be met by slip rings using conventional contact technology. Further areas of application of our capacitive slip rings are medical sytems, automation industry, radar and surveillance systems as well as offshore and marine technology. |
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Versions
The flexible design of the non-contacting capacitive electronic components allows a wide range of potential configurations. There are no restrictions to the number of transmission channels or the installation space. ROTOCAP components can be realised in very small, but also in larger dimensions (Ø 50 - 500 mm). All other GAT slip ring systems can be combined with the capacitive non-contacting ROTOCAP transmission in one housing.
The combination with the media rotary unions available is also possible without any problem. Thanks to the modular design, customer-specific configurations can be realised very easily. |
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GAT Gesellschaft für Antriebstechnik
Comparison of slip ring technology using contacts vs.
contactless capacitive ROTOCAP technology
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| ROTOCAP |
with contacts |
contactless |
| Housing diameter ØG [mm] |
70, 110, 160, ... 500 |
| Number of poles (max.): |
1 ... 300 |
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| Number of uni-directional channels (max.): |
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16
= 4x Gigabit-Ethernet
= 8x Fast-Ethernet |
| Supply voltage [VDC] |
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5 |
| Bit error rate (max.): |
< 10-9 |
< 10-12 |
| Data rate |
max. 50 Mbit/s |
50 Mbit/s – 2.5 Gbit/s |
| Rated current (max.): [A] |
up to 500 |
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| Peak current (max.): [A] |
2x IN for 1s |
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| Operating voltage (max.): [V] |
750 |
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| Insulation resistance @500 VDC [MΩ] |
1000 |
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| Rotational speed (max.): [RPM] |
200 ... 500 |
unlimited |
| Installation position |
vertical / horizontal |
| Torque (Nm) |
< 6 |
0 |
| Operating temperature range [°C] |
0 to +70 |
| Protection class |
IP 64 (IP 65) |
| Lifecycle, typical [mil. rotations] |
100 |
unlimited |
| Service interval [mil. rotations] |
20 |
maintenance-free |
| Air connection ["] (optional) |
G 3/8 or G 1/2 |
| Air pressure (max.): [bar] |
10 |
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GAT Gesellschaft für Antriebstechnik
Slip Ring - Rotokombi
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| Product features |
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- Combinations of Rotoflux, Rotocap and Rotoray systems combined with rotary unions for media
- Simultaneous transmission of current, signals and media such as air, water, oil, coolant, grease, vacuum, etc. at high or low speeds
- For all media with the most different pressures and volume flows
- Optimally adjusted, reliable transmission
- Low-maintenance sealing systems
- Maintenance-free slip ring systems
- Very simple to adapt to plant or machine
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Design and function
Rotokombi systems allow the combination of different rotary unions as well as the combination of rotary unions and slip rings. This technology makes it possible to transmit several mediums with different pressures and electrical currents and signals simultaneously between stationary and rotating machinery parts. The Rotokombi technology ensures that for every medium the optimally adapted sealing system is applied. Proven systems and tested components are used that are assembled specifically for every application according to customer requirements.
This system allows the combination of the features of the slip ring variants Rotoflux, Rotoray and Rotocap with any imaginable features of rotary unions, creating complete rotary transmission systems from one single source. |
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Versions
Rotokombi rotary transmission systems are always tailored to the requirements of the customer or application. There is practically no limit to the number of electric poles, the media or the size. The modular design allows the easy replacement/extension or upgrades of individual components of the entire rotary transmission system. Any service work on the sealing systems of the rotary unions can be performed by the customer or operator. |
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GAT Gesellschaft für Antriebstechnik
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| Product examples |
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GAT Gesellschaft für Antriebstechnik
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ROTOKOMBI ESR 160 + Rotopack M60 + Rotodisk S0
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Rotoflux ESR 160
- For current and signal transmission
- Connection by connectors
Rotodisk M60+Rotodisk S0
- For grease transmission
- With air channel
- No dead space between slip ring and media module
- Compact design / up to protection class IP66
- Separate ETHERNET module with optical rotary unio
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GAT Gesellschaft für Antriebstechnik
ROTOKOMBI ESR 220 + Rotopack M40
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Rotoflux ESR 220
- For current, data and signal transmission
Rotopack M40
- Air channel
- Sea-water resistant material
- Robust connectors
- For applications subject to a high level of vibrations and extreme temperatures
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GAT Gesellschaft für Antriebstechnik
ROTOKOMBI ESR 160 + Rotopack M60 + Rotovac M140
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Product features
Rotoflux ESR 160
- For current and signal transmission
Rotopack M60
- Passages for air and helium
Rotovac M140
- Vacuum channel with ferrofluid sealing
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Türkiyede GAT Gesellschaft für Antriebstechnik ürünleri ile ilgili uygun rekabetçi fiyatları almak için müşteri temsilcimizle ( http://www.imajteknik.com.tr/bize-ulasin ) veya Fiyat teklifi formunu ( http://www.imajteknik.com.tr/online-iletisim-formu ) doldurarak mesaj bırakmanız halinde satış mühendislerimiz en kısa zamanda sizinle irtibat kuracaklardır.
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ROTOCAP CAP160-FE1-0//51/33-L2-1-G3/8ROTOCAP – Slip Ring for contactless capacitive data transmission,
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ROTOKOMBI M160 EX2 + SW75-HP2GAT- Gesellschaft für Antriebstechnik,ROTOKOMBI M160 EX2 + SW75-HP2,Rotary Unions ROTOSTAT E/ROTODISK SW,Rotary Union ROTOSTAT E,Rotary Union ROTODISK SW,
ROTOKOMBI M80 EX2 + M60 EW1 + D10GAT- Gesellschaft für Antriebstechnik,ROTOKOMBI M80 EX2 + M60 EW1 + D10,Rotary Unions ROTOSTAT E/ROTODISK S,Rotary Unions ROTOSTAT E,Rotary Union ROTODISK S,Rotary Unions ROTOSTAT E/ROTODISK S
ROTARY UNIONGAT- Gesellschaft für Antriebstechnik,ROTARY UNION,ROTOSTAT E – Rotary Union with contactless radial gap seal
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