Hardlock Industry

Hardlock Industry

Main lines of business

Anti-loosening fastener development, manufacturing and sales
Technological patent licensing

 

  • Products

Hardlock  Industry ⇒ HLN Hardlock Nut

HLN
Hardlock Nut

The anti-loosening nut is Hardlock’s flagship product. The concave nut in the standard product has a rim with a stopper to greatly improve operability. Refer to the Hardlock Nut with Rim – Options Table for sizes and materials with rims.

 

  • Features

The globally recognized HLN Hardlock Nut

Leveraging the power of the wedge principle used in ancient Japanese architecture, the HLN Hardlock Nut is the ultimate self-locking nut which completely integrates the nut and the bolt.

 

Self-locking effect recognized by the world
The HLN Hardlock Nut passes United States NAS (National Aerospace Standard) aviation standards.

 

Torque and Axial Force control
Control the axial force with proper torque wherever used.

 

Reusable
Made of all metal with little few wear surfaces, sustains a powerful self-locking effect.

 

Easy and efficient
Can be easily installed with just one commercially available tool.

 

Economical
Reduced maintenance and labor add up to a significant savings in overall costs.

 

  • Self-locking design

The HLN Hardlock Nut has a structure that prevents looseness through the traditional Japanese principle of the wedge. To effectively utilize the wedge structure, two nuts are used: (1) a convex nut with an eccentrically formed boss, and (2) a perfectly circular concave nut. When these nuts are fastened together, the wedge principle mechanically creates a powerful locking effect transverse to the bolt shaft. This powerful anti-loosening effect achieved with the HLN Hardlock Nut wedge completely fuses the bolt and nut. Once locked with this powerful force, the HLN Hardlock Nut is not susceptible to impulsive forces or shocks.

 

  • Improved workability

When a HLN Hardlock Nut concave nut with a rim is tightened, the tightening tool does not attach to the convex nut, greatly increasing the wor

 

  • Attachment Procedure
  1. Screw the convex nut (tightening nut) onto the target bolt manually.

  2. Use a wrench, torque wrench or other tightening tool to tighten the convex nut to the torque required for the target application. The convex nut has the same nut strength as a standard single nut without using a prevailing torque, so it can be tightened in the normal fashion.

  3. At this point, the convex nut has exactly the same strength as a general-purpose nut.

  4. Place the concave nut (lock nut) on the convex nut and tighten manually until it no longer turns.
    Before continuing with a tool, make sure that the gap between the convex nut and concave nut is about one thread pitch. If not, please refrain from using the Hardlock Nut with this bolt. If the gap is narrower than one thread, the nuts will not lock with adequate strength. When reusing a Hardlock Nut, also make sure there is a one thread gap.

  5. Use a torque wrench to tighten the concave nut to the Hardlock recommended torque.

  6. Even if the nuts are tightened correctly, a gap may remain depending on the bolt diameter tolerance. Regardless of whether there is a gap, if tightened correctly as described above, the Hardlock Nut will provide a strong locking effect

 

HLN Hardlock Nut with Rim – Options Table

Size

Class 4/low-carbon steel
(JIS SS400 equivalent)

Class 8/medium-carbon steel
(JIS S45C)

Class 10/chromium molybdenum steel (JIS SCM435)

A2/stainless steel (JIS SUS304 equivalent)

Electrogalvanized
(trivalent chromate)

Hot-dip galvanized
(HDZ35)

Treated with manganese phosphate
(Parkerized)

Treated with manganese phosphate
(Parkerized)

Unplated/plain

M5x0.8

Available

Available

M6x1.0

Available

Available

M8x1.25

Available

Available

Available

Available

Available

M10x1.5

Available

Available

Available

Available

Available

M12x1.75

Available

Available

Available

Available

Available

M14x2.0

M16x2.0

Available

Available

Available

Available

Available

M18x2.5

M20x2.5

Available

Available

Available

Available

M22x2.5

Available

Available

Available

Available

M24x3.0

Available

Available

Available

Available

M27x3.0

Available

Available

Available

Available

M30x3.5

Available

Available

Available

Available

 

Standard Rim Type

Dimension and tightening torque tables

 

Standard materials and coatings

Material

Coating

Class 4/low-carbon steel (JIS SS400 equivalent)

Electrogalvanized (trivalent chromate)

Hot-dip galvanized (HDZ35)

Class 8/medium-carbon steel (JIS S45C)

Manganese Phosphate coating

Class 10/chromium molybdenum steel (JIS SCM435)

A2/stainless steel (JIS SUS304 or equivalent)

Unplated/plain

・Please contact us for other coating options.

 

Dimension table (M5–M30)

Unit: millimeters (mm)

d

Pitch

Convex nut

Concave nut

Width across flats

Overall height

Rim dia.

Unit weight

P

m

m1

s

g

Normal size

Coarse

Basic

Tolerance

Basic

Tolerance

Basic

Tolerance

Approx.

Approx.

Approx.

Approx.

M5

0.8

4

+0.1
-0.15

4

+0.5
-0.2

8

0
-0.2

9.2

7.2

9.2

1.9

M6

1.0

5

±0.3

5

0
-0.3

10

0
-0.6

11.5

8.5

11.5

4

M8

1.25

6.5

0
-0.58

6.5

0
-0.58

13

0
-0.7

15

10.8

15.0

8.9

M10

1.5

8

0
-0.58

8

0
-0.58

17

0
-0.7

19.6

13.2

19.6

18

M12

1.75

10

0
-0.58

9.3

0
-0.58

19

0
-0.8

21.9

16.0

21.9

26

M16

2.0

13

±0.9

11

0
-0.7

24

0
-0.8

27.7

21.2

27.7

46

M20

2.5

16

±0.9

14.5

0
-0.7

30

0
-0.8

34.6

26.7

34.6

93

M22

2.5

18

±0.9

15.6

0
-1.2

32

0
-1.0

37

29.9

37.0

115

M24

3.0

19

±0.9

17.6

0
-1.2

36

0
-1.0

41.6

32.4

41.6

183

M27

3.0

21

±1.0

17.6

0
-1.2

41

0
-1.0

47.3

33.5

47.3

243

M30

3.5

23

±1.0

18.6

0
-1.2

46

0
-1.0

53.1

36.5

53.1

312

• External dimensions according to JIS B1181 (2004)/ISO 4032 (width across flats only)
• Threads screw tolerance according to JIS B0209 (2001)/ISO 965 6H
• The overall height was changed to approximate the maximum height with considerable tolerance in January 2014.
• S45C is used in the class 10 concave nut with rim
• Class 4 with HDZ35, Class 8 and Class 10 are available in sizes larger than M8.
• The basic type is also available with fine threads.
• Sizes M20–M30 made of A2/stainless steel (SUS304 equiv.) are currently available only in the basic type as the rim is under development.
• Please be advised that specifications are subject to change without notice.

 

Tightening torque table (M16–M130)

 

Unit: newton meters (N·m)

 

Nominal size

Reference tightening torque for the convex nut (same as general hex nut)
*70% of the bolt yield point

Recommended tightening torque for the concave nut

Class 4 (SS400 or equivalent)

Class 8 (S45C)

Class 10 (SCM435)

A2/stainless steel
(JIS SUS304 or equivalent)

Common to all (min.–max.)

4.8 (320 N/mm²)

8.8 (640 N/mm²)

10.9 (900 N/mm²)

A2-50

A2-70

Trivalent chromate

HDZ35

Manganese Phosphate coating

Plain

M5

2.5

1.6

3.4

2–3

M6

4.1

2.7

5.7

4–5

M8

9.8

23

19.7

27.7

6.5

14

9–13

M10

20

45

39

55

13

27

18–24

M12

34

79

68

96

22

48

27–39

M16

84

197

170

237

55

120

70–100

M20

165

384

330

463

120–200

M22

225

523

450

630

150–250

M24

285

664

570

801

160–300

M27

415

972

835

1,171

250–390

M30

565

1,319

1,130

1,590

270–440

• Stop tightening if full contact is reached between the convex and concave nuts before reaching the highest recommend torque.
• The reference tightening torque for the convex nut is calculated on the basis of a torque coefficient of 0.15.
• The tightening torque for the convex nut with HDZ35 is calculated on the basis of a torque coefficient of 0.35.
• For the tightening torque of the A2/stainless steel convex nut, refer to the strength classification of the bolt used.
• Because the proof load of the convex nut is the same as a general single nut, there is no unique torque value.
• The concave nut can be tightened until contact with the convex nut even if the tightening torque exceeds the recommended maximum value because the torque coefficient varies depending on the surface roughness.
• For HDZ concave nuts, tighten 50% more than the recommended torque value due to the high torque coefficient.

 

Basic Normal Type

Basic Normal Type: Dimension and tightening torque tables

Metric thread

Standard materials and coatings

Material

Coating

Class 4/low-carbon steel (JIS SS400 equivalent)

Electrogalvanized (trivalent chromate)

Hot-dip galvanized (HDZ35)

Class 8/medium-carbon steel (JIS S45C)

Manganese Phosphate coating

A2/stainless steel (JIS SUS304 or equivalent)

Unplated/plain

 

Dimensions in milimeters

Unit: mm

d

Pitch

Convex nut

Concave nut

Width across flats

e

Overall height

Unit Weight

P

m

m1

s

g

Nominal Size

Coarse

Fine

Basic

Tolerance

Basic

Tolerance

Basic

Tolerance

Approx.

Approx.

Approx.

M6

1.0

0.75

5

±0.48

5

±0.48

10

0
-0.6

11.5

9.2

3.3

M8

1.25

1.0

6.5

±0.58

6.5

±0.58

13

0
-0.7

15

12

8.6

M10

1.5

1.25

8

±0.58

8

±0.58

17

0
-0.7

19.6

14.4

17.6

M12

1.75

1.25

10

±0.58

10

±0.58

19

0
-0.8

21.9

17.9

27.3

M14

2.0

1.5

11

±0.7

11

±0.7

22

0
-0.8

25.4

19.9

39

M16

2.0

1.5

13

±0.9

12

±1.0

24

0
-0.8

27.7

23.2

52.8

M18

2.5

1.5

15

±0.9

14

±1.0

27

0
-0.8

31.2

26.7

80

M20

2.5

1.5

16

±0.9

15

±1.0

30

0
-0.8

34.6

28.2

105

M22

2.5

1.5

18

±0.9

17

±1.0

32

0
-1.0

37.0

32.3

130

M24

3.0

2.0

19

±0.9

18

±1.0

36

0
-1.0

41.6

33.9

180

M27

3.0

2.0

21

±1.0

21

±1.0

41

0
-1.0

47.3

37.9

246

M30

3.5

2.0

23

±1.0

23

±1.0

46

0
-1.0

53.1

41.9

375

M33

3.5

2.0

25

±1.0

20

0
-1.5

50

0
-1.0

57.7

39.4

411

M36

4.0

3.0

28

±1.0

21

0
-1.5

55

0
-1.2

63.5

41.9

532

M39

4.0

3.0

30

±1.2

23

0
-1.5

60

0
-1.2

69.3

45.7

681

M42

4.5

4.0

33

±1.2

25

0
-1.5

65

0
-1.2

75.0

50.2

892

M45

4.5

4.0

35

±1.2

27

0
-1.5

70

0
-1.2

80.8

54.2

1,115

M48

5.0

4.0

37

±1.2

29

0
-1.5

75

0
-1.2

86.5

58.2

1,393

M52

5.0

4.0

41

±1.2

31

0
-1.5

80

0
-1.2

92.4

63.7

1,708

M56

5.5

4.0

44

±1.2

34

0
-1.5

85

0
-1.4

98.1

68.7

2,047

M64

6.0

4.0

50

±1.5

38

0
-1.5

95

0
-1.4

110

77

2,795

M68

53

±1.5

40

0
-1.7

100

0
-1.4

115

81.1

3,480

M72

57

±1.5

42

0
-1.7

105

0
-1.4

121

85.1

3,910

M76

60

±1.5

46

0
-1.7

110

0
-1.4

127

92.1

4,440

M80

63

±1.5

48

0
-1.7

115

0
-1.4

133

97.1

5,070

M85

67

±1.5

50

0
-1.7

120

0
-1.4

139

101.1

5,630

M90

71

±1.5

54

0
-2.0

130

0
-1.6

150

109.1

7,340

M95

75

±1.5

57

0
-2.0

135

0
-1.6

156

115.1

8,150

M100

79

±1.5

60

0
-2.0

145

0
-1.6

167

121.1

10,140

M105

83

±1.8

63

0
-2.0

150

0
-1.6

173

127.4

11,140

M110

87

±1.8

65

0
-2.0

155

0
-1.6

179

131.4

12,000

M115

91

±1.8

69

0
-2.0

165

0
-1.6

191

139.4

14,780

M120

95

±1.8

72

0
-2.0

170

0
-1.6

196

145.4

16,050

M125

99

±1.8

76

0
-2.0

180

0
-1.6

208

153.4

19,410

M130

103

±1.8

78

0
-2.0

185

0
-1.6

214

157.4

20,650

• External dimensions according to JIS B1181 (2004)/ISO 4032 (width across flats only)
• Threads screw tolerance according to JIS B0209 (2001)/ISO 965 6H
• Specifications, including size, are subject to change without notice.

 

Tightening Torque Table Dimensions

Unit: newton meters (N·m)

 

Nominal size

PitchPitch

Reference tightening torque for convex nut (same as general hex nut)
*70% of the bolt yield point

Recommended tightening torque for the concave nut

Class 4
(SS400 or equivalent)

Class 8
(S45C)

A2/stainless steel
(JIS SUS304 or equivalent)

Common to all materials (Min – Max)

4.8
(320 N/mm2)

8.8
(640 N/mm2)

A2-50

A2-70

CR3

HDZ35

Manganese Phosphate coating

Plain

M8

1.25

9–13

M10

1.5

18–24

M12

1.75

27–39

M14

2.0

55

125

110

36

75

40–58

M16

2.0

70–100

M18

2.5

115

270

230

75

165

100–150

M20

2.5

110

230

120–200

M22

2.5

145

315

150–250

M24

3.0

185

400

160–300

M27

3.0

275

585

250–390

M30

3.5

370

790

270–440

M33

3.5

770

1,795

1,540

505

1,080

290–490

M36

4.0

990

2,305

1,975

650

1,390

340–590

M39

4.0

1,280

2,985

2,555

840

1,800

390–640

M42

4.5

1,580

3,690

3,160

1,035

2,225

440–690

M45

4.5

1,980

4,620

3,960

1,300

2,785

490–740

M48

5.0

2,370

5,530

4,740

1,555

3,335

540–780

M52

5.0

3,075

7,175

6,150

2,020

4,325

590–830

M56

5.5

3,820

8,915

7,640

2,505

5,370

640–880

M64

6.0

5,765

13,445

11,525

3,780

8,105

690–930

M68

6,980

16,287

13,960

4,581

9,816

Tighten about 1 turn after tightening manually

M72

8,370

19,531

16,741

5,493

11,771

M76

9,931

23,172

19,862

6,517

13,965

M80

11,677

27,246

23,353

7,663

16,420

M85

14,131

32,973

28,263

9,274

19,872

M90

16,907

39,450

33,814

11,095

23,776

M95

20,023

46,721

40,047

13,140

28,158

M100

23,503

54,841

47,006

15,424

33,051

M105

27,363

63,847

54,726

17,957

38,479

M110

31,623

73,787

63,246

20,753

44,470

M115

36,302

84,705

72,605

23,823

51,050

M120

41,425

96,658

82,850

27,185

57,254

M125

47,006

109,682

94,013

30,848

66,103

M130

53,067

123,823

106,134

34,825

74,625


• Stop tightening if full contact is reached between the convex and concave nuts before reaching the highest recommend torque.
• The reference tightening torque for the convex nut is calculated on the basis of a torque coefficient of 0.15.
• The tightening torque for the convex nut with HDZ35 is calculated on the basis of a torque coefficient of 0.35.
• For the tightening torque of the A2/stainless steel convex nut, refer to the strength classification of the bolt used.
• Because the proof load of the convex nut is the same as a general single nut, there is no unique torque value.
• The concave nut can be tightened until contact with the convex nut even if the tightening torque exceeds the recommended maximum value because the torque coefficient varies depending on the surface roughness.
• For HDZ concave nuts, tighten 50% more than the recommended torque value due to the high torque coefficient.

 

 

Whitworth thread

Standard materials and coatings

Material

Coating

Class 4/low-carbon steel (JIS SS400 equivalent)

Electrogalvanized (trivalent chromate)

Hot-dip galvanized (HDZ35)

Class 8/medium-carbon steel (JIS S45C)

Manganese Phosphate coating

A2/stainless steel (JIS SUS304 equivalent)

Unplated/plain

 

Dimension table

Unit: millimeters (mm)

Nominal size Convex nut Concave nut Width across flats e Overall height Unit Weight
d Threads per inch m m1 s g
Basic Tolerance Basic Tolerance Basic Tolerance Approx. Approx. Approx.
w3/8 16 8 ±0.8 8 ±0.8 17 0
-0.7
19.6 14.8 17
w1/2 12 10 ±0.8 10 ±0.8 21 0
-0.8
24.2 18.3 31
w5/8 11 13 ±0.9 13 ±0.9 26 0
-0.8
30 24.1 66
w3/4 10 16 +0.9
-1.4
16 +0.9
-1.4
32 0
-0.8
37 29.1 121
w7/8 9 18 +0.9
-1.4
18 +0.9
-1.4
35 0
-1.0
40.4 33.2 160
w1 8 20 +1.0
-1.5
20 +1.0
-1.5
41 0
-1.0
47.3 35.9 239

• The JIS Standard Whitworth Threads were abolished in 1968. The above table is JISB1180/7H (1965).
• Please contact us for information regarding other sizes.
• Please be advised that specifications are subject to change without notice.

 

Tightening Torque Table

Unit: newton meters (N·m)

Nominal size

Reference tightening torque for the convex nut (same as general hex nut)
*70% of the bolt yield point

Recommended tightening torque for the concave nut

Class 4 (SS400 or equivalent)

Class 8 (S45C)

A2/stainless steel
(JIS SUS304 or equivalent)

Common to all (Min – Max)

4.8 (320 N/mm²)

8.8 (640 N/mm²)

A2-50

A2-70

CR3

HDZ35

Manganese Phosphate coating

Plain

w3/8

16

37

31

10

22

18–24

w1/2

37

87

75

25

52

27–39

w5/8

77

180

155

50

110

70–100

w3/4

135

320

275

90

190

120–200

w7/8

220

515

440

145

310

160–300

w1

330

770

660

215

465

270–440

• The reference tightening torque for the convex nut is calculated on the basis of a torque coefficient of 0.15.
• The tightening torque for the convex nut with HDZ35 is calculated on the basis of a torque coefficient of 0.35.
• For the tightening torque of the A2/stainless steel convex nut, refer to the strength classification of the bolt used.
• Because the proof load of the convex nut is the same as a general single nut, there is no unique torque value.
• The concave nut can be tightened until contact with the convex nut even if the tightening torque exceeds the recommended maximum value because the torque coefficient varies depending on the surface roughness.
• For HDZ concave nuts, tighten 50% more than the recommended torque value due to the high torque coefficient.

 

 

Unified thread

Standard Materials and Coatings

Strength/Material

Coating

ASTM A194 Grade 2H (Medium Carbon Steel)

Manganese Phosphate coating

Contact us for other materials and coatings.

 

Dimension Table

Unit: inch

Norminal Size-Threads per inch

Convex nut

Concave nut

Width across flats

Overall height

Unit Weight

m

m1

s

g

Max.

Min.

Max.

Min.

Max.

Min.

approx

approx.

approx.

1/4-20 UNC

0.226

0.212

0.226

0.212

0.438

0.428

0.488

0.390

3.3

5/16-18 UNC

0.273

0.258

0.273

0.258

0.500

0.489

0.557

0.457

7.9

3/8-16 UNC

0.337

0.320

0.337

0.320

0.562

0.551

0.628

0.559

17.6

7/16-14 UNC

0.385

0.365

0.385

0.365

0.688

0.675

0.768

0.638

20.8

1/2-13 UNC

0.448

0.427

0.448

0.427

0.750

0.736

0.840

0.752

28.1

5/8-11UNC

0.559

0.515

0.559

0.515

0.938

0.922

1.051

0.972

53

3/4-10 UNC

0.665

0.597

0.665

0.597

1.125

1.088

1.240

1.165

105

7/8-9 UNC

0.776

0.704

0.776

0.704

1.312

1.269

1.447

1.370

130

1-8 UNC

0.887

0.811

0.887

0.811

1.500

1.450

1.653

1.567

246

1 1/8-7 UNC

0.999

0.919

0.999

0.919

1.688

1.631

1.859

1.776

310

1 1/4-7 UNC

1.094

1.010

0.751

0.667

1.875

1.812

2.066

1.583

324

1 3/8-6 UNC

1.206

1.118

0.815

0.727

2.062

1.994

2.273

1.728

436

1 1/2-6 UNC

1.317

1.225

0.880

0.788

2.250

2.175

2.480

1.843

551

1 3/4-5 UNC

1.540

1.440

1.009

0.909

2.625

2.538

2.893

2.189

896

2-4.5 UNC

1.763

1.655

1.138

1.030

3.000

2.900

3.306

2.433

1,363

• Dimensions…ASME/ANSI B18.2.2 1987(R1999)
• Thread Requirements…ANSI B1.1a-1968 2B
• The dimensions or specifications are subject to change without notice.

 

Tightening Torque Table

Unit: newton meters (N·m)

Nominal size

Reference tightening torque for the convex nut (same as general hex nut)
*70% of the bolt yield point

Recommended tightening torque for the concave nut

Class 4
Low Carbon

ASTM A194 Grade 2H(Medium Carbon Steel)

A2/stainless steel
(JIS SUS304 or equivalent)

Common to all (min.–max.)

4.8 (320 N/mm²)

A193 Grade B7 (724N/mm²)

A2-50

A2-70

CR3

Manganese Phosphate coating

Plain

1/4-20 UNC

8.8

4 – 5

5/16-18 UNC

18

9 – 13

3/8-16 UNC

32

18 – 24

7/16-14 UNC

51

27 – 39

1/2-13 UNC

78

40 – 58

5/8-11UNC

156

70 – 100

3/4-10 UNC

276

120 – 200

7/8-9 UNC

445

150 – 250

1-8 UNC

667

200 – 350

1 1/8-7 UNC

978

260 – 420

1 1/4-7 UNC

1,376

280 – 470

1 3/8-6 UNC

1,867

320 – 550

1 1/2-6 UNC

2,465

370 – 620

1 3/4-5 UNC

4,008

470 – 720

2-4.5 UNC

6,100

570 – 800

• Stop tightening if full contact is reached between the convex and concave nuts before reaching the highest recommend torque.

• The reference tightening torque for the convex nut is calculated on the basis of a torque coefficient of 0.15.
• For the tightening torque of the A2/stainless steel convex nut, refer to the strength classification of the bolt used.
• No tightening torque is specified for the convex nut, which shall be tightened to the appropriate torque for the application.
(The convex nut has the same strength class as regular hexagon nut and can be tightened to its maximum limit.)
• The concave nut can be tightened to come into contact either one-sided or fully even with more torque than the recommended torque to better ensure locking effect.

 

Basic Thin Type

HLN Hardlock Nut ⇒ Basic Thin Type: Dimension and tightening torque tables

 

Standard materials and coatings

Material

Coating

Class 4/low-carbon steel (JIS SS400 equivalent)

Electrogalvanized (trivalent chromate)

Hot-dip galvanized (HDZ35)

Class 8/medium-carbon steel (JIS S45C)

Manganese Phosphate coating

A2/stainless steel (JIS SUS304 or equivalent)

Unplated/plain

 

Dimension table (M16–M130)

Unit: mm

d

Pitch

Convex nut

Concave nut

Width across flats

e

Overall height

Unit weight

P

m

m1

s

g

Nominal size

Coarse

Fine

Basic

Tolerance

Basic

Tolerance

Basic

Tolerance

Approx.

Approx.

Approx.

M16

2.0

1.5

10

0
-0.8

10

0
-0.8

24

0
-0.8

27.7

16.3

36

M18

2.5

1.5

11

0
-0.9

11

0
-0.9

27

0
-0.8

31.2

17.8

52

M20

2.5

1.5

12

0
-0.9

12

0
-0.9

30

0
-0.8

34.6

19.3

67

M22

2.5

1.5

13

0
-0.9

13

0
-0.9

32

0
-1.0

37.0

21.4

81

M24

3.0

2.0

14

0
-0.9

14

0
-0.9

36

0
-1.0

41.6

22.9

116

M27

3.0

2.0

16

0
-1.4

16

0
-1.4

41

0
-1.0

47.3

25.9

176

M30

3.5

2.0

18

0
-1.4

18

0
-1.4

46

0
-1.0

53.1

29.9

260

M33

3.5

2.0

20

0
-1.5

20

0
-1.5

50

0
-1.0

57.7

33.4

344

M36

4.0

3.0

21

0
-1.5

21

0
-1.5

55

0
-1.2

63.5

33.9

424

M39

4.0

3.0

23

0
-1.5

23

0
-1.5

60

0
-1.2

69.3

37.5

556

M42

4.5

4.0

25

0
-1.5

25

0
-1.5

65

0
-1.2

75.0

41.0

730

M45

4.5

4.0

27

0
-1.5

27

0
-1.5

70

0
-1.2

80.8

45.0

923

M48

5.0

4.0

29

0
-1.5

29

0
-1.5

75

0
-1.2

86.5

49.0

1,169

M52

5.0

4.0

31

0
-1.5

31

0
-1.5

80

0
-1.2

92.4

52.5

1,428

M56

5.5

4.0

34

0
-1.5

34

0
-1.5

85

0
-1.4

98.1

57.5

1,687

M64

6.0

4.0

38

0
-1.5

38

0
-1.5

95

0
-1.4

110

63.5

2,304

M68

40

0
-1.7

40

0
-1.7

100

0
-1.4

115

66.6

3,030

M72

42

0
-1.7

42

0
-1.7

105

0
-1.4

121

68.6

3,060

M76

46

0
-1.7

46

0
-1.7

110

0
-1.4

127

76.6

3,740

M80

48

0
-1.7

48

0
-1.7

115

0
-1.4

133

80.6

4,250

M85

50

0
-1.7

50

0
-1.7

120

0
-1.4

139

82.6

4,610

M90

54

0
-2.0

54

0
-2.0

130

0
-1.6

150

90.6

5,900

M95

57

0
-2.0

57

0
-2.0

135

0
-1.6

156

95.6

6,770

M100

60

0
-2.0

60

0
-2.0

145

0
-1.6

167

100.6

8,430

M105

63

0
-2.0

63

0
-2.0

150

0
-1.6

173

105.6

9,250

M110

65

0
-2.0

65

0
-2.0

155

0
-1.6

179

107.6

11,750

M115

69

0
-2.0

69

0
-2.0

165

0
-1.6

191

115.6

12,280

M120

72

0
-2.0

72

0
-2.0

170

0
-1.6

196

120.6

13,330

M125

76

0
-2.0

76

0
-2.0

180

0
-1.6

208

128.6

16,290

M130

78

0
-2.0

78

0
-2.0

185

0
-1.6

214

130.6

17,150

• Nut shape: JIS B1181 (2004)/ISO 4032
• Screw precision: JIS B0209 (2001)/ISO 261 – 6H
• Please inquire for dimensions, pitch and other specifications not mentioned above.
• Specifications, including size, are subject to change without notice.

 

Tightening torque table (M16–M130)

Unit: mm

Nominal size

Pitch

Reference tightening torque for convex nut
*70% of the bolt yield point

Recommended tightening torque for convex nut

Class 4 (SS400 or equivalent)

Class 8 (S45C)

A2/stainless steel
(JIS SUS304 or equivalent)

Common to all materials
(min.–max.)

4.8
(320 N/mm²)

8.8
(640 N/mm²)

A2-50

A2-70

Trivalent chromate

HDZ35

Manganese Phosphate coating

Plain

M16

2.0

84

197

170

55

120

70–100

M18

2.5

115

270

230

76

165

100–150

M20

2.5

165

384

330

110

230

120–200

M22

2.5

225

523

450

145

315

150–250

M24

3.0

285

664

570

185

400

160–300

M27

3.0

415

972

835

275

585

250–390

M30

3.5

565

1,319

1,130

370

790

270–440

M33

3.5

770

1,795

1,540

505

1,080

290–490

M36

4.0

990

2,305

1,975

650

1,390

340–590

M39

4.0

1,280

2,985

2,555

840

1,800

390–640

M42

4.5

1,580

3,690

3,160

1,035

2,225

440–690

M45

4.5

1,980

4,620

3,960

1,300

2,785

490–740

M48

5.0

2,370

5,530

4,740

1,555

3,335

540–780

M52

5.0

3,075

7,175

6,150

2,020

4,325

590–830

M56

5.5

3,820

8,915

7,640

2,505

5,370

640–880

M64

6.0

5,765

13,445

11,525

3,780

8,105

690–930

M68

6,980

16,287

13,960

4,581

9,816

Tighten about 1 turn after tightening manually

M72

8,370

19,531

16,741

5,493

11,771

M76

9,931

23,172

19,862

6,517

13,965

M80

11,677

27,246

23,353

7,663

16,420

M85

14,131

32,973

28,263

9,274

19,872

M90

16,907

39,450

33,814

11,095

23,776

M95

20,023

46,721

40,047

13,140

28,158

M100

23,503

54,841

47,006

15,424

33,051

M105

27,363

63,847

54,726

17,957

38,479

M110

31,623

73,787

63,246

20,753

44,470

M115

36,302

84,705

72,605

23,823

51,050

M120

41,425

96,658

82,850

27,185

58,254

M125

47,006

109,682

94,013

30,848

66,103

M130

53,067

123,823

106,134

34,825

74,625

• The reference tightening torque for the convex nut is calculated on the basis of a torque coefficient of 0.15.
• The tightening torque for the convex nut with HDZ35 is calculated on the basis of a torque coefficient of 0.35.
• For the tightening torque of the A2/stainless steel convex nut, refer to the strength classification of the bolt used.
• The tightening torque for the convex nut is calculated as 60–80% of the basic type.
• Because the proof load of the convex nut is the same as a general single nut, there is no unique torque value.
• The concave nut can be tightened until contact with the convex nut even if the tightening torque exceeds the recommended maximum value because the torque coefficient varies depending on the surface roughness.
• For HDZ concave nuts, tighten 50% more than the recommended torque value due to the high torque coefficient.

 

Hardlock  Industry ⇒  HLB Hardlock Bearing Nut

  • Features

The globally recognized HLB Hardlock Bearing Nut

The HLB Hardlock Bearing Nut was developed with the same wedge design as the HLN Hardlock Nut and maintains an extremely effective self-locking effect. This powerful effect ensures a fully tightened state even during high-speed rotation, vibration, forward and reverse rotation and impact. We guarantee significant cost savings since it is maintenance-free.

 

Powerful self-locking effect
Just like the HLN Hardlock Nut, no matter the conditions the self-locking effect remains secure.

Torque and axial force control
Can be completely locked in the middle of the shaft, and adjustable positioning is also possible.

Reusable
Made of all metal with little few wear surfaces, sustains a powerful self-locking effect.

Easy and efficient
Can be easily installed with just one commercially available tool.

Economical
There are no washers or other self-locking components, and no additional processing is required. Switching to the HLB has the benefit of significant total cost reduction.

Self-locking design

  1. The convex nut (A) is designed with an eccentric boss that fits with the circular concave nut (B) to lock onto the shaft using the wedge principle.

  2. Due to the strong locking force created by the wedge of the HLB Hardlock Bearing Nut, the self-locking effect stays intact even if exposed to extreme impact caused by high-speed rotation.

  3. The HLB Hardlock Bearing Nut demonstrates a high self-locking effect regardless of whether the concave or convex nut is tightened first since there is no effect on the perpendicular accuracy.

Tightening Torque Table

Unit: newton meters (N·m)

Item no. Nominal diameter First nut tightening torque Second nut tightening torque
d × p (minimum)
HLB-01 M12 × 1 As per customer specification 16
HLB-02 M15 × 1 As per customer specification 28
HLB-03 M17 × 1 As per customer specification 37
HLB-04 M20 × 1 As per customer specification 55
HLB-05 M25 × 1.5 As per customer specification 80
HLB-06 M30 × 1.5 As per customer specification 115
HLB-07 M35 × 1.5 As per customer specification 130
HLB-08 M40 × 1.5 As per customer specification 155
HLB-09 M45 × 1.5 As per customer specification 170
HLB-10 M50 × 1.5 As per customer specification 200
HLB-11 M55 × 2 As per customer specification 210
HLB-12 M60 × 2 As per customer specification 240
HLB-13 M65 × 2 As per customer specification 255
HLB-14 M70 × 2 As per customer specification 270
HLB-15 M75 × 2 As per customer specification 300
HLB-16 M80 × 2 As per customer specification 310
HLB-17 M85 × 2 As per customer specification 340
HLB-18 M90 × 2 As per customer specification 350
HLB-19 M95 × 2 As per customer specification 380
HLB-20 M100 × 2 As per customer specification 390
HLB-21 M105 × 2 As per customer specification 410
HLB-22 M110 × 2 As per customer specification 415
HLB-23 M115 × 2 As per customer specification 420
HLB-24 M120 × 2 As per customer specification 435
HLB-25 M125 × 2 As per customer specification 440
HLB-26 M130 × 2 As per customer specification 450
HLB-27 M135 × 2 As per customer specification 455
HLB-28 M140 × 2 As per customer specification 465
HLB-29 M145 × 2 As per customer specification 470
HLB-30 M150 × 2 As per customer specification 480
HLB-31 M155 × 3 As per customer specification 485
HLB-32 M160 × 3 As per customer specification 500
HLB-34 M170 × 3 As per customer specification 600
HLB-36 M180 × 3 As per customer specification 700
HLB-38 M190 × 3 As per customer specification 800
HLB-40 M200 × 3 As per customer specification 900

Attachment and maintenance notes

  1. Normally, the convex (tightening) nut is the initial nut, but the concave nut may be used as the initial nut instead.
  2. Tighten the initial nut (convex or concave) to the torque required for the target application.
  3. Tighten the secondary nut to the minimum torque value set by Hardlock. This torque value is the minimum required to pass an impact vibration test conforming to NAS 3350/3354. Exceeding this torque value for full contact of the nuts is acceptable.
  4. The Hardlock Bearing Nut is manufactured with a thread tolerance class of 6H. Therefore, a 6g counterpart is required.
  5. If you do not tighten the initial nut, make sure that you use a wrench or some other tool to hold the initial nut in place when tightening the secondary nut. This will prevent the nuts from rotating together.
  6. The materials for our standard products are SS400 equivalent (low-carbon steel), S45C (medium-carbon steel) and SUS304 stainless steel, and S45C for our thin-type products.

 

Hardlock  Industry ⇒  HLS Hardlock Set Screw

HLS Hardlock Set Screw ⇒ Features

The globally recognized HLS Hardlock Set Screw

The Hardlock Set Screw is a revolutionary self-locking set screw (hex socket head set screw) which employs the wedge principle to deliver a superior self-locking effect like other Hardlock products without the need to change the conditions of the target application.

Powerful self-locking effect
Just like the HLN Hardlock Nut, no matter the conditions the self-locking effect remains secure.

Reusable
Made of all metal with little few wear surfaces, sustains a powerful self-locking effect.

Easy and efficient
Can be easily installed with just one commercially available tool.

Economical
There are no washers or other self-locking components, and no additional processing is required. Switching to the HLB has the benefit of significant total cost reduction.

Self-locking design

The convex set screw (2) is designed with an eccentric boss that fits with the circular set screw (1) to lock together using the wedge principle in the direction traverse to the shaft.

 

The HLS has the same powerful self-locking effect as the HLN Hardlock Nut. Employing the wedge principle, the HLS is ideal for preventing loosening due to severe vibration and impact load, and can be reused without reduction in performance.
The HLB Hardlock Bearing Nut demonstrates a high self-locking effect regardless of whether the concave or convex nut is tightened first since there is no effect on the perpendicular accuracy.

 

HLS Hardlock Set Screw ⇒ Tightening Torque Table

Size

Pitch

Reference tightening torque (N·m)

Concave (set) screw

Convex (lock) screw

Proof torque

M8

Coarse

10 ± 10%

10 ± 10%

16

M10

Coarse

18 ± 10%

18 ± 10%

30

M12

Coarse・Fine

30 ± 10%

30 ± 10%

52

M14

Coarse・Fine

30 ± 10%

30 ± 10%

52

M16

Coarse・Fine

70 ± 10%

70 ± 10%

120

M18

Coarse・Fine

70 ± 10%

70 ± 10%

120

M20

Coarse・Fine

100 ± 10%

100 ± 10%

220

M24

Coarse・Fine

170 ± 10%

170 ± 10%

370

M30

Coarse・Fine

590 ± 10%

590 ± 10%

980

M36

Coarse・Fine

590 ± 10%

590 ± 10%

980

Note: The concave (setting) screw can be tightened to the torque required for the target application (low or high)

Installation procedure and handling precautions

  1. Tighten the concave (setting) screw with the torque required for the application, the convex (locking) screw requires to be tightened to a specified torque set by our company. → Tighten the concave (setting) screw with the torque required for the target application. The convex (lock) screw must be tightened to the Hardlock specified torque.

  2. Please refrain from using improper tightening tools (wrong size and/or worn-out ones). If you are using improper tools, there is a risk of damage during tightening. → Refrain from using tools that are the wrong size, worn out or otherwise improper. Using such tools may result in damage during tightening.

  3. The HLS should not be welded. Doing so reduces the screw strength.

  4. Do not apply surface treatment or coating without guidance from Hardlock. The HLS is heat treated, and surface treatments may cause degradation in strength or hydrogen embrittlement.

 

Dimension and tightening torque tables

Standard Normal
Type

Standard Hollow
Type

Pin Normal
Type

Pin Hollow
Type

Special/Thin Hollow
Type

 

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