Ondrives

Ondrives  Gearboxes & Air Motors

  • Air Motors
  • Wormwheel Gearboxes
  • Crossed Axis Gearboxes
  • Right Angle Bevel Gearboxes
  • In-Line Gearboxes
  • Rack & Pinion Actuators
  • Miniature Gearboxes
  • Parallel Shaft Spur Gear Reducers
  • Motorized Gearboxes

Gearboxes are a fundamental component of many drive systems. With a wide range of designs and configurations available, gearboxes can be used to increase torque, reduce or increase speed, reverse rotation, or change the direction of the driveshaft.

Ondrives.US designs and manufactures high precision gearboxes in a range of sizes, from miniature to robust .We offer unique, compact, and lightweight gearboxes in ratios up to 3600:1, with output torque as high as 850Nm.

We offer the widest standard range of speed reducers, including wormwheel, crossed axis, right angle, counter rotating, spur gear, inline, rack and pinion, planetary motorized and miniature. We also offer customized gearboxes, with endless combinations of these configurations available. The possibilities are limited only by system requirements and designer imagination.

 

Ondrives Air Motors

Air motors are much more convenient and easy to use as compared to other power generating motors. They are also less polluting and require less maintenance. 
 

Ondrives Wormwheel Gearboxes

Ondrives.US compact right angle wormwheel speed reducers produce an output at 90° from the input. 10 space-saving frame sizes are available, with output torques as high as 420Nm.

 

Ondrives Crossed Axis Gearboxes

Our crossed axis gear drives produce an output at 90° from the input, and are built with anodized aluminum housings and hardened alloy steel input gears for durability in challenging applications. Available with gear ratios from 1:1 to 40:1 and torque values up to 62Nm.

 

Ondrives Right Angle Bevel Gearboxes

Our Bevel T right angle speed reducers feature a shaft that passes through both sides in the form of a “T”. This solid thru-shaft rotates at both ends simultaneously. Also available with a single output shaft. Available in ratios from 1:1 to 24:1.

 

Ondrives Counter Rotating Bevel Gearboxes

Our counter rotating T-style bevel gearboxes feature two output shaft on the same axis and an input shaft at 90° from both; the output shafts rotate in opposite directions.

 

Ondrives Spur Gear Reducers

Also known as parallel shaft gearboxes, spur gear reducer boxes provide an output that is parallel to the direction of the input shaft. Available in gear ratios from 2:1 to 7:1 with torque output up to 850Nm.

 

Ondrives Inline Gearboxes

Inline reducer gearboxes provide an output that continues in the same direction and on the same plane as the input. We offer a wide range of inline reducers, including spur, Encoder, low-backlash taper, speed increasers, and more. Available in ratios up to 3600:1.

 

Ondrives Rack & Pinion Actuator Gearboxes

Ondrives.US’ rack and pinion actuator gear drives convert rotational motion into linear motion, or vice versa. Our compact designs provide short strokes from 10mm to 30mm.

 

Ondrives Planetary & Motorized Gearboxes

Our motorized planetary reducers are small, inline devices designed for low backlash performance in speeds up to 3,000 RPM. Slim, compact footprints make them ideal for applications where space is limited.

 

Ondrives Miniature Gearboxes

Many of our other gear reducer styles are available in miniature versions. These ultra-compact gearboxes are precision engineered for superior performance in tight spaces and small-scale applications.

 

The Ondrives.US Advantage

  • Standard, modified, or completely custom-built gearboxes

  • Torques to 850Nm

  • Ratios to 3600:1

  • Greased for life

  • High efficiency, low backlash gearboxes to a max. of 4 arc minutes

  • 30 plus years’ experience in manufacturing gearboxes

  • All gearboxes are conservatively rated

  • Unique miniature gearboxes as small as 0.55” cube

  • NEMA flange mounts

  • Lightweight aluminum or plastic housings

  • Available with ingress protection to IP65 or higher

 

Ondrives​ Precision Gears

Precision gears are critical mechanical components used in devices ranging from watches to the drive wheels of tanker ships. Some precision gear configurations also change the direction of rotation, while others can change the angle of axis. Virtually any ratio reduction can be achieved with the right combination of precision gears. Please note that, when selecting any style of precision gear, the pitch and pressure angles of mated gears must be identical.

  • Precision Gears (Inch)
  • Precision Gears (Metric)
  • Precision Gears (Ground)

 

Ondrives Precision Gears: Inch Series

Ondrives.US manufactures precision gears in a full range of inch sizes. Our selection of Inch Series precision gears includes spur gears, anti-backlash gears, worm gears, helical gears, bevel gears, miter gears, pinion gears, gear racks, and more.
 

Ondrives Precision Gears: Metric Series

We also offer precision gears in metric sizes. Our Metric Series precision gear lineup includes spur gears, spur pinion shafts, and spur gear racks, helical gears, straight cut bevel gears, worms and wormwheel gears, and more.
 

Ondrives Precision Ground Gears

The process used to create precision ground gears gives them a more precise finish than cut or machined gears, making ground gears better suited to use with smaller components and in high precision applications. We offer a full line of ground precision gears, including spur gears, splined spur gears, and spur gear racks, 15° helical gears and 19°31’ helical gears, worms and wormwheel gears, and more.

 

Ondrives​ Precision Gears

  • Timing Pulleys
  • Timing Belts
  • Timing Pulley Stock
  • Timing Pulley Flanges

 

Ondrives Timing Belts & Pulleys

Timing belts and pulleys work together to transmit rotary motion on parallel axes. Because they require very little maintenance and can span larger distances with fewer parts than gears, timing belts and pulleys can significantly reduce overall system costs.

 

Ondrives Timing Pulleys

We offer timing pulleys in a range of styles and configurations to fit your motion transfer application. Or, we can provide modified or completely custom timing pulleys to meet your unique requirements. Our versatile timing pulleys can be used for speed reduction, speed increase, or to transmit rotary motion between two axes. 

 

Ondrives Timing Belts

Our precision-molded timing belts are available in profiles and configurations to match our timing pulleys. We can also manufacture custom timing belts that are tailored to your application and performance requirements. Our timing belts are designed for optimum power transmission in motion transfer applications.  

 

Ondrives Timing Pulley Stock

We offer timing pulley bar stock in a range of profiles, tooth sizes, and configurations to meet your needs. Precision machined from aluminum or carbon steel, our timing pulley stock is ideal for creating custom pulleys and prototypes, or for use where a wider than average pulley is need. With a journal on one end and a pilot hole on the other, our pulley stock is easy to machine as needed.

 

Ondrives Timing Pulley Flanges

Even under ideal circumstances, timing belts tend to “walk” one way or the other during operation, and can slip off the pulley. Our timing pulley flanges are designed to minimize belt walk and enhance the performance of your motion transfer system. Numerous sizes, profiles, and configurations are available for a perfect fit with your timing pulleys.

 

Ondrives​ Shaft Misalignment Couplings

Shaft couplings absorb misalignment between two rotating shafts and are used in high power and high torque applications including motors, gearboxes, and other precision drive components. There are various types of motor shaft couplings, with many featuring zero backlash operation to handle heavy loads and speeds while reducing stress on bearings and other components.

Ondrives Shaft Couplings

  • Beam Couplings
  • Bellows Couplings
  • Disc Couplings
  • Servo High-Gain Couplings
  • Jaw Couplings (Spider)
  • Flexible Insert Couplings
  • Universal Lateral & Cross Joint Couplings
  • Double Loop Couplings
  • Zero Backlash U-Joints
  • Magnetic Disc Couplings
  • Bore Reducers (Shaft Adaptors)

 

Ondrives BEAM Couplings 

Our zero backlash BEAM shaft couplings are offered in four options: Spiral BEAM couplings offer up to 7 degrees of angular offset and torques to 1240 inch-lbs. Servo-BEAM can operate at up to 10,000 rpm, up to 7 degrees’ angular compensation and with torques up to 300 in-lbs. Step BEAM couplings are electrically isolating and do not wind up when they reverse direction. Slit BEAM couplings have high rigidity and offer high torque and torsional stiffness.

 

Ondrives Disc Couplings 

We offer two models of disc couplings. Our Oldham sliding disc couplings are 3-piece coupling mechanisms that provide generous radial compensation. They are rated for zero backlash for up to 10,000,000 rotations and electrically isolate the drive from the driven component. Membrane disc shaft couplings have a torsional rigid design that is zero backlash and accommodates up to 4° of angular offset.

 

Ondrives Spider Jaw Couplings

Zero backlash Curved Jaw or Spider couplings from Ondrives.US feature two metal hubs and a polyurethane element and can handle high torque up to 1060 inch-lbs. and speeds up to 34,100 RPM. Available in Curved Jaw and Cardan Jaw models. The Curved Jaw models accommodate angular misalignment and slight axial misalignment. Cardan models also accommodate radial misalignment.

 

Ondrives Servo-High Gain Couplings

High gain shaft couplings are flexible and primarily used for servo motor systems in semiconductor manufacturing equipment. They offer zero backlash operation and help servo motors deliver speed-response frequencies without the problematic effects of vibration. These couplings are electrically isolating.

 

Ondrives Bellows Couplings

Bellows couplings comprise two end hubs with set screws or an integral clamp to fasten to a shaft. The flex member of the coupling makes deep flexible corrugations to absorb axial forces created by thermal expansion as the motor heats up. Bellows couplings are available in three models offering up to 8 degrees of angular offset and torques up to 1770 inch-lbs.

 

Ondrives Double Loop Drive Couplings

Our double loop drive couplings are an effective two-stage coupling with exceptional flexibility in angular, radial and axial modes. They are ideal for transmitting rotation in small drives and work without any friction, wear or noise. Available in inch and metric bore sizes. These couplings are electrically isolating.

 

Ondrives Flexible Insert Shaft Couplings

Flexible insert shaft couplings are a serration type coupling that transmits torque by casing sleeve engagement. They provide excellent flexibility, and high levels of parallel, and angular misalignment allowance. Designed for speeds up to 39,000 RPM. These couplings are electrically isolating.

 

Ondrives Universal Lateral and Offset Joint Couplings

Universal-Lateral and Cross Joint offset couplings are unique, light-duty devices for general purpose applications. Offset couplings provide zero backlash operation up to 100,000,000 cycles and torque output up to 108 in-lbs.

 

Ondrives Zero Backlash U-Joint Couplings

U-Joint couplings offer zero backlash and up to 90 degrees of angular offset. Offered in single joint, double joint and telescopic double joint types. Material options include lightweight acetyl plastic with brass insert hubs or in stainless steel. 

 

Ondrives​ Friction Clutches, Adjustable & Fixed Torque

 

Clutches are typically made from steel and are paired with another material that generates friction. This material can be fiberglass, Kevlar, brass, steel, engineer polymer, ceramics, or a metallic compound. A clutch connects the two shafts of a device, so they can spin in unison or spin at different speeds, depending on the situational needs.

Friction Clutches

  • Shaft to Shaft Clutches up to 26.6 in.lb.
  • Component Mount up to 26.6 in.lb.
  • Shaft to Shaft & Component Mount up to 100 in.lb.
  • Misalignment Clutch Coupling
  • Low backlash Clutches up to 750 in.lb.
  • Pneumatic Clutches
  • Axial Thrust Capable, Adjustable Friction Clutch

 

Ondrives​ Adjustable Torque Friction Clutches in Standard and Custom Options

Our slip clutches are available in a variety of adjustable and fixed models. We offer a 30 million slip cycle life, and a temperature range of -4 degrees to 140 degrees Fahrenheit. Custom clutches are available with non-standard bores, keyways, and torques.

Shaft to Shaft Clutches up to 26.6 in.lb.

These adjustable torque friction clutches are ideal for a shaft to shaft connection. The shafts must be supported and aligned within .010-.015. These clutches offer aluminum housing and adjuster ring and a heat-treated steel hub. They have a max recommended slipping speed of 1000 RPM and max backlash of 2°. Options include set screw hub or clamp hub (one end only) styles providing max drag torque up to 26.6 in. lbs.

Component Mount up to 26.6 in.lb.

The shaft mounted clutches are engineered to mount on standard motor shafts, through shafts, sheaves, sprockets, gears, and other standard power transmission components. They offer an aluminum housing and adjuster ring, as well as a heat-treated set screw or clamp-style steel hub and sintered bronze bearings. These clutches provide a max drag torque up to 26.6 in. lbs. and a max slipping speed of 1000 RPM.

Shaft to Shaft and Component Mount up to 100 in.lb.

The shaft to shaft and component mount clutches are adjustable torque friction clutches that come in a variety of sizes providing max drag torque up to 100 in. lbs. They are made from durable steel and feature set screw hubs. Our clutches are engineered for long working life, for up to 30+ million slip cycles, and are permanently lubricated.

Clutches with Misalignment Coupling

These couplings feature a set screw fixing and offer system protection and misalignment compensation in one device. Torque reaches to 500 in. lbs. in 7 different sizes, and they have 2-degree maximum backlash. You can use these clutches as torque limiters, tensioners, drag brakes or overrun devices.

Low Backlash Clutches up to 750 in.lb.

These clutches control torque for intermittent, continuous, or overload slip. The clutches will drive in both directions, slip when the torque setting is reached, and resume driving as the load is reduced. Our low backlash clutches are available in adjustable and fixed torque versions. Select from single plate and multi-plate models with a range of torque capacities.

Pneumatic Clutches

Pneumatic clutches from Ondrives.US are adjustable slip friction clutches offering max torque up to 300 in. lbs. They are excellent as continuous drag brakes, protection against accidental or intentional overloads, and for “soft starts.”

Axial Thrust Capable, Adjustable Friction Clutch

The axial thrust capable clutches are adjustable slip clutches with available max torque up to 100 in. lbs. Our slip clutches contain 2 to 12 brass plates interfaced with long-life friction material. They are ideal for driving bottle caps, screws, etc., to exact torque setting.

 

Ondrives Precision Fasteners

Ondrives.US dowel pin manufacturers produce a wide range of Dowel Pins, Shoulder Screws, Thumb Screws and Tipped Set Screws. Custom screws, dowels, or precision fasteners of any configuration and material can be supplied.

  • Precision Fasteners
  • Shoulder Screws
  • Tipped Set Screws
  • Stainless Steel Thumb Screws
  • Dowel Pins

 

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