TM Induction Heating

TM Induction Heaters

  • Easytherm

At this moment, thousands of factories and workshops are equipped with an Easytherm induction heater. They have been applied for manufacturing, service and repairs all over the world since 2004, and many Easytherm products from the very first batches of production are still heating today. Over the years, the product series has proven the benefits of induction heating and the reliability of the product to many.

Easytherm, at its core, has always been robust, powerful and easy to use. User-friendly controls and standard functionality like Auto-Demagnetizing and Temperature Hold make the heating process as simple as possible. Recently, we’ve taken a good look at Easytherm and upgraded various attributes. In addition to a new color scheme, all heaters are now equipped with a standard yoke (set) and support rails, enabling the user to heat an even wider variety of bearings.

 

EASYTHERM 1

The smallest Easytherm induction heater is the right choice for heating the smallest bearings (min. ID ø 10 mm, max. weight 10 kg). Small bearings are often mounted with tools based on impact, while small bearings are very sensitive to axial forces. With the Easytherm 1 induction heater, correct mounting of the smallest bearings is possible without damage.

The following yokes are included with Easytherm 1:
10 x 10, 20 x 20, 30 x 26.

 500 mm is included as well.

 

SPECIFICATIONS

Voltage

115 / 230 V

Frequency

50 / 60 Hz

Max. current

10 A

Weight excl. yoke(s)

9 kg

Footprint

230 x 200 mm

Max. Temperature

240 °C / 464 °F

 

EASYTHERM 2

Easytherm 2 is a compact induction heater that, like the smaller ET1, can heat bearings with a minimum ID ø 10mm. The range of the Easytherm 2 is much larger however, it can heat up bearings with a max. mass of 40 kg and max. OD ø 290mm. Even with this wide range of possibilities our Easytherm 2 is very portable, due to its low weight. In the sturdy carrying case (optional), this induction heater is the ideal mobile service tool. The Easytherm 2 is a more efficient and versatile alternative to other portable solutions in the market. Very popular as a standard tool on ships.

The following yokes are included with Easytherm 2:
14 x 14, 25 x 24, 40 x 38.

500 mm is included as well.

 

SPECIFICATIONS

Voltage

115 / 230 V

Frequency

50 / 60 Hz

Max. current

13 A

Weight excl. yoke(s)

14 kg

Footprint

200 x 340 mm

Max. Temperature

240 °C / 464 °F

 

EASYTHERM 3.5

Easytherm 3.5 is the ideal induction heater for intensive use in service/repair and production environments. The pivoting yokes make the process of heating bearings safe and efficient. Intended to be used stationary, with a very wide application range of small to medium-sized bearings (min. ID ø 10mm – max. OD ø370mm). In addition to Temperature Mode, heating in Time Mode is available on our larger Easytherm induction heaters (ET3.5ET15ET30).

The following yokes are included with Easytherm 3.5:
14 x 14, 25 x 24, 50 x 48.

1000 mm is included as well.

 

SPECIFICATIONS

Voltage

115 / 230 V

Frequency

50 / 60 Hz

Max. current

16 A

Weight excl. yoke(s)

29 kg

Footprint

415 x 260 mm

Max. Temperature

240 °C / 464 °F

 

EASYTHERM 15

For heating larger and heavier bearings with a max. mass of 150 kg and max. OD ø 490mm, the Easytherm 15 is a powerful and reliable tool. The ET15 is made for very intensive use in industrial production or service/repair environments. In addition to Temperature Mode, heating in Time Mode is available on our larger Easytherm induction heaters (ET3.5ET15ET30).

The following yokes are included with Easytherm 15:
40 x 38, 70 x 70.

1000 mm is included as well.

 

SPECIFICATIONS

Voltage

400 / 460 V

Frequency

50 / 60 Hz

Max. current

20 A

Weight excl. yoke(s)

62 kg

Footprint

505 x 260 mm

Max. Temperature

240 °C / 464 °F

 

EASYTHERM 30

Easytherm 30 is the largest Easytherm induction heater. Suitable for heating bearings with max. mass of 300 kg and max. OD ø 660mm. Our standard version is a workbench model. The ET30 is designed for very intensive use in industrial production or service/repair environments. In addition to Temperature Mode, heating in Time Mode is available on our larger Easytherm induction heaters (ET3.5ET15ET30).

The following yokes are included with Easytherm 30:80 x 80.

1000 mm is included as well.

The ET30 can also be supplied on a trolley (optional), so the device can be used on different locations in the workplace. The trolley is designed to store the different yokes.

 

SPECIFICATIONS

Voltage

400 / 460 V

Frequency

50 / 60 Hz

Max. current

32 A

Weight excl. yoke(s)

119 kg

Footprint

807 x 307 mm

Max. Temperature

240 °C / 464 °F

 

  • SURETHERM

 

HEATING DONE RIGHT.

With our latest generation of low frequency heaters, we offer the most efficient heaters for a wide range of applications. Low frequency induction heaters are extremely suitable for sealed and shielded bearings, pre-greased bearings and bearings with polyamide cages.

Equipped with 2 Sensor Technology, SURETHERM assures safe and stress-free heating where only the work-piece is heated. The efficient power regulation takes care of the rapid heating process.

SURETHERM heaters are designed and built as flexible tools. Four different heating modes: always the right and optimal heating mode for your specific heating task.

 

  • Time Mode
  • 1 Sensor Mode
  • Ramp Mode
  • 2 Sensor Mode

A modern touchscreen interface offers a clear and easy operation. The user interface comes equipped with multiple languages, providing translated feedback during your heating cycles. The languages that are currently available: EN / ES / DE / FR / IT / SL / RU / KR / SW. Changing the language is one of many settings available for customizing the heater to your needs.

All important information are displayed in real-time during the heating cycle. A graph of the heating cycle is available at the press of a button. The heating cycle data can be saved to USB drive to document your quality control process. Future firmware updates are possible through the USB interface as well.

 

SURETHERM 10X

The SURETHERM 10X may be small, but proves to be a powerful induction heater showing great flexibility. Featuring an extendable work area, it is suitable for small-sized components (up to 50 kg) with a maximum diameter of 450 mm when used with extension yokes. Easy to use and highly portable, especially when used in combination with the optional carrying case. The ideal heating tool to use on location.

The following yokes are included with SURETHERM 10X:
10 x 10, 14 x 14, 25 x 24, 40 x 38.

500 mm are included as well.

 

SPECIFICATIONS

Voltage

110 - 230 Vac

Frequency

50 / 60 Hz

Max. current

13 A

Weight

21 kg / 46.3 lbs

Operating Area (WxH)

120 x 145 mm
4.71 x 5.72"

Footprint (LxB)

450 x 210 mm
17.72 x 8.27"

Workpiece

 

Min. bore diameter

ø 10 mm / ø 0.39"

Max. outer diameter

ø 400 mm / ø 15.75

Max. width

140 mm / 5.51"

Max. weight

50 kg / 110 lbs

 

SURETHERM 20X

The SURETHERM 20X is a stationary induction heater with ergonomic pivoting yokes, making it a versatile addition to the SURETHERM-series. The pivoting yoke makes for easy workpiece handling as there is no need to lift the part and remove the yoke. To be used for professional mounting of a wide range of parts, including bearings (max. weight: 100 kg, max. diameter: 500 mm). When extension yokes are used, the maximum diameter is 680 mm.

The following yokes are included with SURETHERM 20X:
50 x 48.

500 mm are included as well.

 

SPECIFICATIONS

Voltage

110 - 230 Vac

Frequency

50 / 60 Hz

Max. current

16 A

Weight

40 kg / 88 lbs

Operating Area (WxH)

180 x 183 mm
7.09 x 7.20″

Footprint (LxB)

540 x 275 mm
21.3 x 10.8"

Workpiece

 

Min. bore diameter

ø 15 mm / ø 0.59"

Max. outer diameter

ø 500 mm / ø 19.69

Max. width

180 mm / 7.09"

Max. weight

100 kg / 220 lbs

 

SURETHERM 30X

Equipped with our intuitive touchscreen interface, ergonomic pivoting yokes, and two sensor heating, the SURETHERM 30X is the most complete heater we’ve ever built. Designed for use in maintenance shops and production areas, this heating tool can heat parts with a maximum weight of 200 kg, and a diameter of up to 600 mm (840 mm when used with extension yokes).

The following yokes are included with SURETHERM 30X:
70 x 70.

500 mm are included as well.

 

SPECIFICATIONS

Voltage

400 - 575 Vac

Frequency

50 / 60 Hz

Max. current

20 A

Weight

85 kg / 187 lbs

Operating Area (WxH)

210 x 215 mm
8.27 x 8.47"

Footprint (LxB)

695 x 330 mm
27.4 x 13”

Workpiece

 

Min. bore diameter

ø 30 mm / ø 1.20"

Max. outer diameter

ø 600 mm / ø 23.60"

Max. width

210 mm / 8.27"

Max. weight

200 kg / 440 lbs

 

SURETHERM PRO 1X

 

The following yokes are included with SURETHERM PRO 1X80 x 80.

1000 mm are included as well.

The SURETHERM PRO 1X can also be supplied on a trolley (optional), so the device can be used on different locations in the workplace.

 

SPECIFICATIONS

Voltage

400 - 480 - 575 Vac

Frequency

50 / 60 Hz

Max. current

32 A

Weight

157 kg / 346 lbs

Operating Area (WxH)

300 x 324 mm
11.81 x 12.76"

Footprint (LxB)

850 x 410 mm
33.46 x 16.14"

Workpiece

 

Min. bore diameter

ø 30 mm / ø 1.18"

Max. outer diameter

ø 1000 mm / ø 39.37"

Max. width

315 mm / 12.40"

Max. weight

400 kg / 880 lbs

 

SURETHERM PRO 1X-P

The following yokes are included with SURETHERM PRO 1X-P80 x 80.

1000 mm are included as well.

The SURETHERM PRO 1X-P can also be supplied on a trolley (optional), so the device can be used on different locations in the workplace.

 

SPECIFICATIONS

Voltage

400 - 480 - 575 Vac

Frequency

50 / 60 Hz

Max. current

32 A

Weight

157 kg / 346 lbs

Operating Area (WxH)

330 x 300 mm
12.99 x 11.81"

Footprint (LxB)

850 x 410 mm
33.46 x 16.14"

Workpiece

 

Min. bore diameter

ø 30 mm / ø 1.18"

Max. outer diameter

ø 1000 mm / ø 39.37"

Max. width

320 mm / 12.60"

Max. weight

400 kg / 880 lbs

 

SURETHERM PRO 3X

The following yokes are included with SURETHERM PRO 3X100 x 100.

1000 mm are included as well.

 

SPECIFICATIONS

Voltage

400 - 480 - 575 Vac

Frequency

50 / 60 Hz

Max. current

63 A

Weight

280 kg / 617 lbs

Operating Area (WxH)

435 x 495 mm
17.13 x 19.49"

Footprint (LxB)

1080 x 500 mm
42.52 x 19.69"

Workpiece

 

Min. bore diameter

ø 40 mm / ø 1.57"

Max. outer diameter

ø 1500 mm / ø 59.06"

Max. width

485 mm / 19.09"

Max. weight

800 kg / 1764 lbs

 

SURETHERM PRO 6X

The following yokes are included with SURETHERM PRO 6X: 150 x 150.

1500 mm are included as well.

SPECIFICATIONS

Voltage

400 - 480 - 575 Vac

Frequency

50 / 60 Hz

Max. current

100 A

Weight

650 kg / 1433 lbs

Operating Area (WxH)

685 x 705 mm
26.97 x 27.76"

Footprint (LxB)

1500 x 800 mm
59.06 x 31.50"

Workpiece

 

Min. bore diameter

ø 85 mm / ø 3.35"

Max. outer diameter

ø 2000 mm / ø 78.74"

Max. width

695 mm / 27.36"

Max. weight

1600 kg / 3527 lbs

  • 400 - 575 Vac
  • Maksimum Ağırlık (İş Parçası) 1600 kg / 3527 lbs

 

  • Easyheat

An appealing characteristic of induction heating is the ability to heat only a small portion of a workpiece. This fact offers an advantage where it is unnecessary - or undesirable - to heat the whole part. Mid frequency heaters (20 – 200 kHz) offer less penetration of the heat compared to low frequency induction heaters (SURETHERM & Easytherm), making this method of heating suit a whole different range of applications.

Our Easyheat products have been designed to offer a fitting solution for production lines that want to heat specific parts. Implementing an Easyheat solution in your (existing) production line enables an optimized workflow when it comes to parts that require heat in order to finish assembly.

 

EASYHEAT 305

Easyheat 305 has been designed to offer a fitting solution for production lines that need to heat specific parts, in a specific amount of time.

Pairing the generator with a Power Unit and Fixed Inductor (of custom design), the application is ready to be implemented. External communication for basic commands, like starting and stopping a heating cycle, are available by default. In most cases, adding a separate cooler will ensure that the induction application can be implemented in workflows that require use throughout the day.

Please note, our Easyheat 305 is only available as a complete application, including custom-built inductor.

SPECIFICATIONS

Input (Supplied Power)

 

Voltage
Current (max.)
Frequency

110 - 230 V
8.6 A
50 / 60 Hz

Output (Generated Power)

 

Output Power (max.)

3.5 kW

Other

 

Dimensions (L x B x H)
Weight

250 x 140 x 230 mm
5 kg

 

EASYHEAT 355

​Easyheat 355 has been designed to offer a fitting solution for production lines that need to heat specific parts, in a specific amount of time.

Pairing the generator with a Power Unit and Fixed Inductor (of custom design), the application is ready to be implemented. External communication for basic commands, like starting and stopping a heating cycle, are available by default. In most cases, adding a separate cooler will ensure that the induction application can be implemented in workflows that require use throughout the day.

Please note, our Easyheat 355 is only available as a complete application, including custom-built inductor. 

 

SPECIFICATIONS

Input (Supplied Power)

 

Voltage
Current (max.)
Frequency

110 - 230 V
16 A
50 / 60 Hz

Output (Generated Power)

 

Output Power (max.)

6 kW

Other

 

Dimensions
Weight

240 x 362 x 320 mm
15 kg

 

  • EHX-03

EHX-03A is a powerful and mobile generator, suitable for applications that require mounting and/or dismounting. Designed for use with aircooled inductors. Compared to the previous generation of mid frequency generators, EHX-03A is a significant step forward. We have managed to create a more powerful output, with a form factor 3 times smaller than its predecessor.

Using a Flexible Inductor, it is possible to heat components with different geometries, such as gears, couplings, and bearings. A Fixed Inductor will allow to perform heating cycles on specific parts, in exactly the same way, over and over again.

 

SPECIFICATIONS

Input (Supplied Power)

 

Voltage
Current (max.)
Frequency

400 - 480 V
32 / 40 A
50 / 60 Hz

Output (Generated Power)

 

Voltage (max.)
Current (max.)
Output Power (max.)

540 - 660 V
57 A
22 - 30 kW

Other

 

Dimensions (L x B x H)
Weight

440 x 350 x 712 mm
39 kg

 

 

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